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2025-03-26

One of China's largest export modular boilers, 75 tons of medium temperature and medium pressur

Recently, the domestic large-scale modular medium temperature and medium pressure boiler export project independently developed by Fangkuai Boiler Co., Ltd. was successfully loaded and officially shipped at Tianjin Port. The project was tailored according to customer requirements. The process plan was fully optimized and comprehensively considered. Finally, it was delivered on schedule with high standards and high quality, realizing the integrated operation of the whole process from production to transportation!
As one of the important achievements of the national "Belt and Road" regional development strategy, the modular medium pressure boiler exported by Fangkuai Boiler this time has become the key equipment of the project with its core advantages such as leading technology, safety and stability, high efficiency and energy saving, and convenient transportation. It has received high attention and recognition from relevant departments.

On the day of loading, in view of the characteristics of large equipment size and complex process, Fangkuai Boiler worked closely with the logistics company to optimize the loading plan many times, ensuring the safety and efficiency of the loading process, while reducing logistics costs for customers, reflecting Fangkuai's customer-centric service concept.
The delivery of this project not only demonstrates Fangkuai Boiler's leading strength in the field of industrial boiler manufacturing, but also marks the further rise of China's high-end manufacturing on the international stage. In the future, Fangkuai will continue to create high-quality projects with high standards and high efficiency, promote "Made in China" to "Smart Manufacturing in China", and let the world witness the power and style of Chinese industry!

One of China's largest export modular boilers, 75 tons of medium temperature and medium pressur

Recently, the domestic large-scale modular medium temperature and medium pressure boiler export project independently developed by Fangkuai Boiler Co., Ltd. was successfully loaded and officially shipped at Tianjin Port. The project was tailored according to customer requirements. The process plan was fully optimized and comprehensively considered. Finally, it was delivered on schedule with high standards and high quality, realizing the integrated operation of the whole process from production to transportation!
As one of the important achievements of the national "Belt and Road" regional development strategy, the modular medium pressure boiler exported by Fangkuai Boiler this time has become the key equipment of the project with its core advantages such as leading technology, safety and stability, high efficiency and energy saving, and convenient transportation. It has received high attention and recognition from relevant departments.

On the day of loading, in view of the characteristics of large equipment size and complex process, Fangkuai Boiler worked closely with the logistics company to optimize the loading plan many times, ensuring the safety and efficiency of the loading process, while reducing logistics costs for customers, reflecting Fangkuai's customer-centric service concept.
The delivery of this project not only demonstrates Fangkuai Boiler's leading strength in the field of industrial boiler manufacturing, but also marks the further rise of China's high-end manufacturing on the international stage. In the future, Fangkuai will continue to create high-quality projects with high standards and high efficiency, promote "Made in China" to "Smart Manufacturing in China", and let the world witness the power and style of Chinese industry!

2025-03-26

NEW

High-performance corrugated furnace successfully reached a transaction to help industrial upgrading

In the recent boiler equipment market, a high-performance corrugated furnace equipment successfully reached an important transaction, marking the further expansion and application of this product in the field of industrial heating and heat treatment.

This corrugated furnace has won the favor of customers with its unique design and superior performance. It adopts advanced manufacturing processes and material technologies to ensure the stability and durability of the equipment. At the same time, the corrugated furnace also has excellent heating effect and thermal efficiency, which can meet the needs of high-temperature heating and heat treatment in different industrial fields.

The corrugated furnace sold this time will be used in a production line upgrade project of a well-known enterprise. The project aims to improve production efficiency and product quality, and achieve this goal by introducing advanced heat treatment equipment. The introduction of corrugated furnace will greatly improve the heating efficiency and heat treatment quality of the production line, injecting new impetus into the development of the enterprise.
The success of this transaction not only highlights the competitiveness of corrugated furnace in the market, but also further consolidates its leading position in the field of industrial heating and heat treatment. In the future, with the continuous advancement of industrial technology and changes in market demand, corrugated furnace will continue to play its advantages and provide more companies with efficient and reliable heat treatment solutions.

The transaction of the corrugated furnace liner is the market's recognition of its quality and an affirmation of the technical innovation and product upgrade in this field. We expect the corrugated furnace liner to continue to lead the industry development in the future and bring more innovations and breakthroughs to the industrial field.

2025-03-21

NEW

Zaha curve collides with Fangkuai AI heating in a new era: fluid revolution and intelligent warm sym

Designed by Zaha Hadid Architects, Beijing New International Exhibition Center Phase II (Capital International Convention and Exhibition Center) has officially been put into operation. This world-class new landmark with a futuristic sense has not only obtained the highest standards of China's green building certification, but also selected Fangkuai boiler's efficient and low-carbon heating solution in terms of energy supply.
Zaha Hadid, an Iraqi-British architect, is one of the most prestigious architects in the world and the first female architect to win the Pritzker Architecture Prize. Her major works include the London Aquatics Center for the 2012 London Olympics.

The roof of the building flows like liquid metal, as if entering the future world. This curved aesthetic that breaks through the physical limits is a concrete expression of the "future urban public space".

The interior of the building continues the flowing gene of the facade. The various exhibition halls are seamlessly connected through wavy corridors to create an immersive "time and space tunnel" experience, hiding ecological wisdom in visual shock.
Under Zaha's visual miracle, the low-carbon solution provided by Fangkuai boiler is like an "invisible blood vessel". The Duao D6 series double-effect deep condensing hot water boiler independently developed by Fangkuai has become the core equipment for the energy supply of the second phase of the New China International Exhibition Center.

Fangkuai boiler: an invisible low-carbon engine

D6 adopts the dual combination technology of condenser and deep cooler to reduce the smoke temperature to below 20℃, solving the white smoke problem in the operation of gas boilers, and perfectly meets the national strategic goal of "carbon peak and carbon neutrality".

The thermal efficiency is as high as 112%, and the investment cost can be recovered within one year of being put into use, achieving a win-win situation of economic and ecological benefits.
Being able to provide energy support for top venues such as the Beijing New China International Exhibition Center is undoubtedly a high recognition of Fangkuai boiler's industry status. And Fangkuai boiler has also taken advantage of this "hanging out with the rich" opportunity to further enhance its influence and competitiveness in the high-end market.

2025-03-12

NEW

75-ton medium-temperature, medium-pressure boiler: a source of industrial energy

In today's rapidly developing industrial sector, the 75-ton medium-temperature and medium-pressure boiler has become an important power equipment chosen by many companies due to its high efficiency and environmental protection features. This article will introduce in detail the technical specifications, application areas, and outstanding contributions of 75-ton medium-temperature and medium-pressure boilers in environmental protection, providing valuable reference for corporate decision-makers.

1. Technical Specifications

The 75-ton medium-temperature, medium-pressure boiler plays a vital role in industrial production thanks to its unique technical advantages. Its main technical parameters include a rated evaporation capacity of 75 tons/hour, a rated steam pressure within the medium pressure range (typically 3.82 MPa), and a rated steam temperature maintained at an appropriate medium temperature level (e.g., 450°C). This type of boiler not only boasts excellent thermal efficiency (typically between 86% and 90%) but also extremely high combustion efficiency, reaching 97% to 99%.

The boiler adopts advanced circulating fluidized bed combustion technology, which can efficiently and stably burn various types of coal-based fuels and biomass pellets. This technical feature enables the 75-ton medium-temperature, medium-pressure boiler to achieve excellent fuel adaptability, effectively reducing the company's fuel costs. At the same time, circulating fluidized bed combustion technology also provides good desulfurization and denitrification effects, further improving the boiler's environmental performance.

2. Application Areas

75-ton medium-temperature and medium-pressure boilers are widely used in thermal power plants, chemical plants, thermal power companies, and other industrial sectors. In thermal power plants, the boiler serves as an important heat conversion device, providing a stable and reliable steam supply for the generator set. In chemical plants, it is used for heating and steam supply in various chemical reaction processes. In addition, in thermal power companies, the 75-ton medium-temperature and medium-pressure boiler is an important component of the city's centralized heating system, providing heat to thousands of households.

3. Contribution to Environmental Protection

As the country's environmental protection requirements become increasingly stringent, the environmental protection performance of 75-ton medium-temperature and medium-pressure boilers is becoming increasingly important. Thanks to advanced desulfurization and denitrification technology, the boiler can significantly reduce the content of harmful gases such as SO2 and NOx in the flue gas, thereby reducing pollution to the atmospheric environment. It is estimated that the content of harmful gases such as SO2 and NOx in the exhaust fumes can be reduced by about 80 to 90%. This data not only meets national emission standards, but is also far lower than similar limit standards in the European Union, Japan and other countries.
In addition, the 75-ton medium-temperature and medium-pressure boiler also offers excellent energy-saving effects. By optimizing the boiler structure and combustion system, the boiler can reduce energy consumption and improve thermal efficiency, thereby saving significant energy costs for the company. At the same time, the boiler exhaust temperature is also effectively controlled, thereby reducing heat loss and waste.

4. Market Outlook

With the continued advancement of the country's environmental protection, energy conservation, and emission reduction policies, and the growing demand for high-efficiency and environmentally friendly power equipment in the industrial sector, the market outlook for 75-ton medium-temperature and medium-pressure boilers is very broad. In the future, this boiler will continue to play an important role in industrial fields such as thermal power generation, the chemical industry, and thermal energy, providing strong support for the sustainable development of enterprises.

5. Conclusion

The 75-ton medium-temperature, medium-pressure boiler has become an indispensable piece of electrical equipment in the industrial sector, thanks to its technical advantages such as high efficiency, environmental protection, and energy saving. In the future, with the continuous advancement of technology and the continued development of the market, this boiler will bring more economic and social benefits to enterprises. At the same time, we also hope that more companies will choose and use this efficient and environmentally friendly boiler equipment to jointly promote green development in the industrial sector.

2025-03-26

Overview of the latest knowledge of boilers

With the country's high attention to environmental protection and energy conservation and emission reduction, the boiler industry is undergoing profound changes. On March 21, 2025, it is necessary for us to sort out and introduce the latest knowledge in the field of boilers to help readers better understand the development trends and technological frontiers of this industry.

1. Green transformation of the boiler industry

Driven by environmental protection policies, coal-fired boilers, especially small-capacity coal-fired industrial boilers, are gradually withdrawing from the market, while the market share of clean energy boilers such as gas boilers and electric boilers has increased significantly. This trend not only reflects the industry's increasing attention to environmental protection and energy efficiency, but also conforms to the direction of the country's energy conservation and emission reduction policies. In the future, boiler companies need to adapt to these changes, especially in the three heating modes of centralized heating, distributed heating, and a combination of centralized and distributed heating, focusing on energy conservation, environmental protection, new energy utilization, and information integration.

Energy-saving technology: Through research and development, transformation and integrated innovation, key new technologies with independent intellectual property rights are developed, such as high-efficiency combustion technology, waste heat recovery technology, etc., to improve the thermal efficiency of boilers. These technologies have been successfully applied in power industry projects and have been widely recognized.
Environmental protection technology: While meeting the demand for heating, reduce pollution to the environment. For example, develop low-nitrogen combustion technology, flue gas purification technology, etc. to reduce emission standards.
New energy utilization: Use renewable energy such as solar energy and wind energy to develop new energy systems suitable for boilers, such as solar thermal collection systems, wind power generation systems, etc.
Information integration: Combine information technology with boiler technology to achieve intelligent and automated control. For example, through the AI ​​intelligent boiler management system, remote monitoring and intelligent scheduling of boilers can be achieved.

2. The latest development of boiler safety technology

As a special equipment, the safety technology of boilers has always attracted much attention. With the continuous advancement of technology, boiler safety technology has also been significantly improved.

Design documents and manufacturing licenses: Design documents that have not been authoritatively authenticated must not be used to manufacture and install boilers. Boiler manufacturing units must obtain the "Special Equipment Production License", and units engaged in boiler installation, modification, and maintenance must also have the corresponding qualifications.
Boiler registration and filing: Before the boiler is officially put into use, it must be registered with the local special equipment safety supervision agency, and after review and approval, the file will be filed to ensure the legal and compliant use of the boiler.
Personnel training and certification: Key personnel such as boiler operators and water quality testers must receive professional safety and technical training and can only take up their posts after passing the assessment.
Configuration of safety valves and pressure gauges: Each boiler should be equipped with at least two safety valves, which are installed in key parts such as the drum and superheater. The accuracy of the pressure gauge should be selected according to the boiler grade, and the range should be determined according to the working pressure.
Verification and maintenance of safety valves: The safety valves of boilers in use should be calibrated at least once a year, and the calibration should generally be carried out when the boiler is in operation. The calibrated safety valves should be locked or sealed to prevent others from tampering with them.

3. The latest trends in the boiler market

Technological innovation improves energy efficiency: With the continuous advancement of technology, the energy efficiency of boilers is also constantly improving. By adopting innovative technologies such as high-efficiency combustion technology and waste heat recovery technology, the thermal efficiency of boilers has been significantly improved.
Market demand remains prosperous: According to the investor relations activity record sheet released by Changbao Co., Ltd., the boiler pipe industry currently maintains a prosperous market demand, and it is expected that this trend will continue in 2025. This is mainly due to the wide application in thermal power, industrial boilers, central heating and other fields, as well as the demand for thermal energy provided by steam in many industrial sub-sectors such as chemical, metallurgical, papermaking, and building materials.
Policies promote green and low-carbon development: The government has introduced a series of policies to promote the green and low-carbon development of the boiler industry. For example, the "Action Plan for Green, Low-Carbon and High-Quality Development of Boilers" clearly puts forward the goal of improving the average operating thermal efficiency of industrial boilers and power station boilers by 2025.
In summary, the boiler industry has made significant progress in green transformation, safety technology development and market trends. In the future, with the continuous advancement of technology and the continuous promotion of policies, the boiler industry will usher in a broader development prospect.

2025-03-21

AI heating: a new heating revolution led by technology

As an important part of smart heating, AI heating is gradually changing the traditional heating mode and bringing users a more efficient, intelligent and comfortable heating experience. The following is a detailed introduction to the relevant knowledge of AI heating:

1. Definition and background of AI heating

AI heating refers to a new heating method that uses artificial intelligence technology to intelligently transform and upgrade the heating system to improve heating efficiency, reduce energy consumption and achieve precise heating. With the acceleration of urbanization and the improvement of residents' living standards, the demand for heating is increasing, and the requirements for comfort, energy saving and environmental protection of heating services are also increasing. AI heating is born to meet the market demand for efficient, intelligent and environmentally friendly heating services.

2. Core technologies of AI heating

The core technologies of AI heating mainly include Internet of Things technology, big data technology and artificial intelligence technology. Through the Internet of Things technology, the AI ​​heating system can collect massive data such as operating parameters, room temperature, hydraulic balance, water, electricity, heat and fuel consumption at key nodes of the heating network and users' homes in real time. Big data technology is used to deeply mine and analyze these data to discover usage patterns and potential problems. Artificial intelligence technology uses advanced algorithm models to accurately calculate the optimal operating parameters and realize intelligent control of heating equipment.

3. Application advantages of AI heating

Improve heating efficiency: AI heating system can automatically adjust heating temperature and flow according to real-time data and weather forecasts to ensure indoor warmth and avoid energy waste.
Accurate heating: Sensors provide real-time feedback on the room temperature of each room. Once the room temperature is abnormal, AI quickly analyzes the cause and makes timely adjustments to allow users to enjoy a comfortable room temperature.
Hydraulic balance adjustment: AI automatically adjusts the valve opening based on the pressure and flow data of the pipeline node to achieve the best balance of hydraulic distribution and solve the problem of uneven cold and heat.
Energy consumption optimization: AI monitors energy consumption data in real time, explores usage patterns and potential problems, optimizes the operation strategy of heating equipment, realizes efficient energy utilization, and reduces costs and environmental pollution.

4. Practical application cases of AI heating

Take Shandong Huizhong Minsheng Group as an example. The group adopted an AI smart heating system during the heating season to provide residents with a warmer, more comfortable and energy-saving heating service. Through AI technology, the group has achieved high timeliness, high sensitivity and high precision in heating regulation, effectively alleviated the phenomenon of uneven indoor heating and cooling for residents, and improved the problem of unsatisfactory heating quality for some heat islands and edge mountain heat users.

5. Development prospects of AI heating

With the continuous development and application of artificial intelligence technology, AI heating systems will be promoted and applied in more cities and communities. In the future, AI heating will pay more attention to the development trends of technological innovation, green and low-carbon development, market demand and personalized services. At the same time, the government will continue to introduce relevant policies to support the development of the smart heating industry and provide a good development environment for the AI ​​heating market.

In summary, AI heating, as a new heating revolution led by science and technology, is gradually changing the traditional heating mode and bringing users a more efficient, intelligent and comfortable heating experience. With the continuous advancement of technology and the continuous expansion of the market, AI heating will usher in a broader development prospect.

2025-03-12

Latest news on boilers in March

I. Industry development trends and policy dynamics

The market share of clean energy boilers has increased

As the country attaches great importance to environmental protection and energy conservation and emission reduction, coal-fired boilers, especially small-capacity coal-fired industrial boilers, have gradually withdrawn from the market, while the market share of clean energy boilers such as gas boilers and electric boilers has increased significantly. This trend not only reflects the industry's increasing attention to environmental protection and energy efficiency, but also conforms to the direction of the country's energy conservation and emission reduction policies.

Implementation of the "Action Plan for Green, Low-carbon and High-quality Development of Boilers"

The "Action Plan for Green, Low-carbon and High-quality Development of Boilers" issued by the National Development and Reform Commission and other five departments has clearly required that by 2025, the average operating thermal efficiency of industrial boilers must be increased by 5 percentage points compared with 2021. The General Office of the State Administration for Market Regulation has also issued relevant implementation opinions to promote the improvement of boiler energy efficiency and green and low-carbon development.

Implementation of Zhejiang Province's "Boiler Air Pollutant Emission Standards"

The latest "Boiler Air Pollutant Emission Standards" issued by Zhejiang Province has been officially implemented since May 1, 2025. The standard puts forward stricter requirements on the emission limits of coal-fired, oil-fired, gas-fired and biomass-fired boilers to continuously improve air quality and promote boiler flue gas treatment.

2. Market and Technology Trends

The market size of waste heat boilers continues to grow

Waste heat boilers are mainly used in power plants and most industrial fields, such as steel, cement, glass, etc. These industries are rich in waste heat resources. By using waste heat boilers for waste heat recovery, energy utilization efficiency can be greatly improved and production costs can be reduced. In 2023, the market size of waste heat boilers in my country has reached 13.905 billion yuan, indicating that the industry has achieved rapid growth in a short period of time.

Technological innovation improves boiler energy efficiency

In terms of boiler flue gas waste heat utilization, a number of innovative technologies have emerged, which significantly improve the thermal efficiency of boilers by efficiently utilizing waste heat. These technologies have been successfully applied in power industry projects and have been widely recognized. In addition, as a key component of boiler equipment, the quality and performance of boiler tubes are also constantly improving to adapt to new energy situations and environmental requirements.

Modular and intelligent development

With the continuous development of technologies such as the Internet of Things, big data, and artificial intelligence, the boiler industry will also develop in the direction of intelligence and digitalization. Modular boilers can be flexibly combined according to demand. They are not only suitable for application scenarios with large load fluctuations, but also easy to install, transport and maintain.

In summary, in March, the boiler industry showed a positive development trend in terms of clean energy boiler market share, policy promotion, technological innovation, market size growth and corporate dynamics. In the future, with the continuous advancement of technology and the continuous promotion of policies, the boiler industry will usher in a broader development prospect.

2025-03-05

Knowledge about multi-energy coupling heating

Multi-energy coupling heating is an efficient heating method. It combines the advantages of multiple energy sources and realizes peak shaving and valley filling through multi-energy synergy, which has significant technical and economic advantages. The following is a detailed analysis of multi-energy coupling heating:

1. Principles and advantages of multi-energy coupling heating

Principle:

The multi-energy coupling heating system realizes the cascade utilization and coordinated optimization of energy by integrating the temporal and spatial complementary characteristics of multiple energy sources, such as geothermal energy, air energy, solar energy, wind energy and other renewable energy sources, as well as traditional heat sources such as gas and coal.
The system usually contains three types of elements: base load energy, regulating energy and energy storage device, and realizes the complementarity and coordinated work of various energy sources through intelligent regulation.
Advantages:

Improve energy utilization efficiency: The multi-energy coupling system can make full use of the advantages of various energy sources to realize the cascade utilization and efficient conversion of energy.
Enhance system stability: The complementary characteristics of multiple energy sources enable the system to cope with different weather and load conditions, and improve the stability and reliability of heating.
Reduce operating costs: Through multi-energy synergy and intelligent regulation, the system can optimize energy configuration and operation strategy and reduce operating costs.
Environmental protection and emission reduction: Multi-energy coupling heating system can reduce dependence on traditional fossil energy, reduce carbon emissions and environmental pollution.

2. Application cases of multi-energy coupling heating

In practical applications, multi-energy coupling heating system has achieved remarkable results. For example:

In some areas, the combination of "wind power + air source heat pump" is adopted, and the cleanliness of wind power and the high efficiency of air source heat pump are used to achieve low-carbon and high-efficiency heating.
In other areas, the "geothermal + solar energy cross-seasonal heat storage" architecture is adopted, and the stability of geothermal energy and the sustainability of solar energy are used to achieve stable and reliable heating.

3. Development trends and challenges of multi-energy coupling heating

Development trend:

With the advancement of global energy transformation and low-carbon development, multi-energy coupling heating will become an important development direction of future heating systems.
The application of digital and intelligent technologies will further improve the efficiency and reliability of multi-energy coupling heating systems.
Challenges:

Technical challenges: The design and operation of multi-energy coupling heating systems need to comprehensively consider the characteristics of multiple energy sources, load demand, economic costs and other factors, and the technical difficulty is relatively high.
Economic challenges: Although the multi-energy coupling heating system has significant technical and economic advantages, the initial investment is large and requires joint support and promotion from the government, enterprises and all sectors of society.
Policy challenges: It is necessary to formulate and improve relevant policies and regulations to provide strong policy guarantees and market environment for the development of multi-energy coupling heating systems.
In summary, multi-energy coupling heating is an efficient, stable and environmentally friendly heating method with broad development prospects. In the future, with the continuous advancement of technology and the gradual improvement of policies, multi-energy coupling heating systems will be promoted and applied in more regions.

2025-02-24

Tips and common sense for using cogeneration generators

Cogeneration generators are energy-efficient power generation equipment. They can not only generate electricity, but also use the waste heat generated during the power generation process for heating and other purposes. The following are some tips and common sense for using cogeneration generators:

Tips

Preparation before starting:
Make sure the generator is installed stably and firmly, there are no flammable items around, and good ventilation is maintained.
Check whether all safety facilities are intact, such as protective devices, fire-fighting equipment, etc.
Check whether fuel, oil, cooling water, etc. are sufficient, and ensure that fresh fuel is used.
Check whether the electrical connection is firm and reliable, and whether the output line is well insulated.
Start and run:
Start the generator according to the manufacturer's instructions, which usually involves steps such as turning on the fuel switch, setting the throttle position, and manually pumping oil.
During the startup process, pay close attention to the oil pressure and temperature indications to ensure that the generator operates within the normal working range.
Gradually increase the load to avoid sudden loading that causes the generator to overload.
Monitoring and maintenance:
During the operation of the generator, regularly monitor parameters such as power, voltage, current, water temperature, oil temperature, etc., and record the operation status.
Regularly check the insulation and wiring of the generator windings to ensure the safety and reliability of the electrical system.
Regularly maintain the generator, such as changing the oil and cleaning the cooling system, to extend the service life of the generator.
Shutdown operation:
Before shutting down, first unload part of the load, then disconnect the main switch, and finally turn off the diesel engine.
After shutting down, perform routine inspections on the unit and record the operating conditions.

Common sense

Safe use:
It is strictly forbidden to work with power on. Before repairing electrical equipment, the power supply must be cut off and a conspicuous warning sign must be hung.
Operators should keep a safe distance from live equipment and wear labor protection equipment.
When using the generator, make sure that the wires are grounded and the wire specifications meet the requirements.
Environmental protection and energy saving:
Cogeneration generators achieve multi-level utilization of energy and improve the comprehensive utilization efficiency of energy by recycling and utilizing waste heat.
The use of cogeneration generators helps reduce the direct combustion and emission of fossil fuels such as coal, thereby reducing the emission of atmospheric pollutants.
Emergency preparation:
When the power supply bureau is out of power, the generator can be used as a backup power source, but it should be ensured to be properly connected and operated.
When using the generator as an emergency power source, a detailed emergency plan should be formulated and drills should be conducted regularly.
In summary, the skills and common sense of using cogeneration generators involve many aspects, including preparation before starting, starting and operation, monitoring and maintenance, shutdown operation and safe use, environmental protection and energy saving, and emergency preparation. Following these skills and common sense can ensure the safe and efficient operation of the cogeneration generator and extend its service life.

2025-02-19

Tips and common sense for using a 6-ton steam boiler

1. Tips

Pre-start inspection:

Before starting the boiler, a comprehensive inspection of the boiler and its ancillary equipment, including water level, pressure, combustion equipment, fan, safety valve, etc., should be carried out to ensure that everything is normal before starting.
Check whether the natural gas pressure is normal, whether the natural gas filter is ventilated normally, and the oil pump and filter should be able to pass oil normally during combustion.
Check whether the water pump is normal, and open the valves and dampers of various parts of the water supply system. The flue should be in the open position when in the manual position, and the pump selection switch on the electric control cabinet should be selected in the appropriate position.
Check that the safety accessories should be in the normal position, and the water level gauge and pressure gauge should be in the open position.
The softened water equipment can operate normally, the softened water should meet the standard of GB1576, the water level in the soft water tank is normal, and the water pump runs without fault.

Ignition and combustion adjustment:

Turn on the burner, ignite and adjust the flame size to achieve normal combustion. Pay attention to controlling the temperature rise rate to avoid excessive stress caused by uneven heating of components.
According to the boiler load and fuel characteristics, adjust the air volume of the exhaust fan and the induced draft fan to ensure sufficient combustion and reduce pollutant emissions.
Water level and pressure monitoring:
When the boiler is running, pay close attention to the changes in water level and pressure. The water level should be kept within the specified range to avoid too low or too high to cause the boiler to burn dry or overpressure.
The pressure should be stable within the safe range to avoid safety hazards caused by overpressure operation.

Blowdown and cleaning:

The boiler should be blown down regularly to remove impurities and sediments in the boiler and keep the water clean.
Clean the boiler's water level gauge, pressure gauge and other safety accessories to ensure their accuracy and reliability.

Shutdown operation:

When shutting down, the burner should be turned off first to stop combustion.
After the boiler pressure drops to a safe range, close the main steam valve and water supply valve.
Turn off the main power switch and natural gas valve to ensure that the boiler is in a safe state.

2. Common sense of use

Safe operation:

The person operating the boiler must be familiar with the performance of the boiler and relevant safety knowledge, and must be certified to work.
The boiler and safety accessories should be inspected and qualified regularly and used within the validity period.
When the boiler is running, non-operating personnel are strictly prohibited from entering the boiler room or operating the boiler.

Maintenance:

Perform regular maintenance on the boiler and its ancillary equipment, including lubrication, tightening, cleaning, etc.
Check whether the boiler's insulation layer is intact and repair damaged parts in time.
Regularly check whether the flue and air duct of the boiler are unobstructed, and clean up the accumulated dust and debris in time.

Fault handling:

When a boiler fault is found, it should be shut down immediately and the cause should be found out.
It is strictly forbidden to force the boiler to start before the boiler fault is eliminated.
For faults that cannot be handled by yourself, professional maintenance personnel should be contacted in time for maintenance.

Energy saving and consumption reduction:

Reasonably adjust the boiler load according to production needs to avoid unnecessary energy waste.
Periodically test the energy efficiency of the boiler, optimize the combustion parameters, and improve the thermal efficiency.
Adopt advanced energy-saving technologies and equipment, such as condensers, economizers, etc., to further reduce energy consumption.
In summary, the skills and common sense of using a 6-ton steam boiler cover pre-startup inspection, ignition and combustion adjustment, water level and pressure monitoring, sewage discharge and cleaning, shutdown operation, safe operation, maintenance, troubleshooting, energy saving and consumption reduction, etc. Only by fully mastering these skills and common sense can the safe and efficient operation of the boiler be ensured.

2025-02-11

The latest boiler information in February

1. Market report release

On February 5, 2025, QYResearch (Hengzhou Bozhi) Research Center released the research report "2025-2031 Global and Chinese Boiler System Market Status and Future Development Trends". The report deeply analyzes the companies that play an important role in the field of boiler system products in the global and Chinese markets, and discusses in detail the market size, market share, market positioning, product types, etc. of these companies, and looks forward to the current market conditions and future development trends in North America, Europe, China, Japan, Southeast Asia and India.

2. Policy and standard dynamics

On January 7, the National Development and Reform Commission issued the "Guidelines for the Construction of a National Unified Market (Trial)", which proposed the construction of a national unified energy market system, which may have a certain impact on the future development of the boiler market.
Various regions are also actively promoting energy conservation and emission reduction and green and low-carbon development. For example, Hunan Province has collected a catalog of green, low-carbon advanced and applicable technologies, equipment and products encouraged to develop in the industrial field, and Shanxi Province has issued the 2024-2025 Energy Conservation and Carbon Reduction Action Plan in the energy field.

3. Industry events and exhibitions

The 2024 Shanghai International Heating Technology Exhibition opened grandly in Shanghai, showcasing the latest heating technologies and products in multiple fields, including boiler systems.
The 2024 China Industrial Boiler Industry Low-Carbon Development Summit Forum was also held in Shanghai, focusing on low-carbon development and technological innovation in the industrial boiler industry.

4. Corporate dynamics and technological innovation

Some boiler companies have made new progress in technological innovation and product upgrades. For example, some companies have launched more efficient and environmentally friendly boiler systems to meet the market demand for green and low-carbon products.
At the same time, some companies are also strengthening market promotion and brand building to enhance the competitiveness of their products in domestic and foreign markets.

5. Development trends and prospects

With the transformation of the global energy structure and the improvement of environmental protection requirements, the boiler industry is facing new challenges and opportunities. On the one hand, the market share of traditional coal-fired boilers may gradually decline; on the other hand, the market demand for clean energy boilers such as natural gas and biomass will continue to grow.
In the future, the boiler industry needs to pay more attention to technological innovation and product research and development to improve the energy efficiency and environmental protection performance of products; at the same time, it also needs to strengthen market promotion and brand building to enhance the market competitiveness and brand influence of products.
In summary, the information of boiler industry in February covers market report release, policy and standard dynamics, industry activities and exhibitions, enterprise dynamics and technological innovation, development trend and outlook, etc. These information provide valuable reference and reference for practitioners in boiler industry.

2025-02-08

Boilers are essential for keeping homes and businesses warm and comfortable, but when they start shutting off unexpectedly, it can be frustrating and confusing. Understanding the cause of frequent shutoffs and knowing how to troubleshoot them can save time and money. This article explores common problems that cause boilers to shut off and provides practical solutions to fix them.

Troubleshooting Guide: Why Your Boiler Keeps Shutting Off

The development of social science and technology and technical means has promoted the rapid development of the breeding industry. People obtain meat, eggs, milk, wool, cashmere, hides, silk and medicinal materials from poultry such as chickens, ducks and geese through artificial breeding. For many farms, maintaining a constant temperature living environment for poultry is a top priority.
 
How to choose the type of hot water boiler for heat preservation in farms, Fangkuai Boiler can give you the most sincere guidance and advice.
 
Taking a shrimp farm as an example, we will focus on how users in the aquaculture industry should choose suitable hot water boilers.
 
Generally speaking, shrimp farming requires "cold water", but this "cold water" refers to the natural water temperature in a normal environment, that is, a temperature between 10-20 °C. However, in winter, it is necessary to start the hot water boiler equipment to maintain the temperature of the shrimp pond and ensure that the shrimp can survive normally.
 
In order to meet the needs of the livestock for the environment and diet, a device that can output heat in a lasting and stable manner is required. We can see that in many large farms, one or several steam or hot water boilers will be equipped for the livestock of the farm.
 
The shrimp farm that cooperated with Fangkuai Boiler this time needs to use a boiler to maintain the constant temperature of the shrimp pond. According to the knowledge of Fangkuai boiler sales consultant, the shrimp farm has a total pool volume of 20 tons. The boiler is mainly used in winter, and the water at subzero temperature needs to be heated to about 10°C. After calculation, the technicians of Fangkuai Boiler concluded that a half-ton atmospheric pressure hot water boiler can meet their needs. For this reason, we provided a boiler with an output of 0.35MW (that is, a half-ton capacity). Atmospheric pressure vertical gas hot water boiler (CLSH0.35-95/70-Q). The adjusted hot water boiler can maintain a temperature difference of 14°C between the inlet and outlet water and maintain a constant temperature in the shrimp farm's pool. Combined with the actual situation of the user's project site, the natural gas interface has not yet been connected to the local area. We have customized a plan for using liquefied petroleum gas. The fuel is transported through canned transportation. There is no need to specially prepare a fuel storage site, and it is very clean and convenient to use.
 

Guidance Scheme for Selection of Hot Water Boilers for Thermal Insulation of Farms

According to the structural design, the use of atmospheric hot water boilers should be of no risk. This is mainly due to the fact that the top of the atmospheric hot water boiler is open to the atmosphere, and the internal pressure is always the same as the outside. Many residential and breeding centers choose to use this type of boiler.

Although the safety of atmospheric pressure hot water boilers is very high, this does not mean that the furnace personnel can be negligent. A relatively old steam boiler located in a fish farm in Wangtan Village, Rudong Town, Rudong County, exploded due to improper operation of the boiler operator.

When using a normal pressure hot water boiler, pay attention to the regular observation of the water level to avoid low water level and dry burning. Otherwise, there will be certain dangers, and the service life of the boiler will be seriously reduced. Boiler operators should pay attention to the following matters:
       1. Strictly implement various rules and regulations, earnestly study the professional knowledge of boilers, continuously improve the level, and ensure the safe and economic operation of boilers.
       2. After the normal pressure hot water boiler is put into use, the unit and individual may not change the boiler structure, valve and pipeline system without authorization.
       3. Inspect and inspect various equipments according to regulations before taking over, including: water level of water tank (hot water tank, expansion water tank), energy consumption (boiler gas meter), thermometer (hot water tank temperature, boiler heat medium water temperature), etc. Check the operation records, check the equipment, and learn more about the boiler operation when you transfer the shift.
       4. The succession personnel will go to the boiler room in advance to prepare for the work according to the regulations, shifts and prescribed time, and understand the boiler operation.
       5. The shifter should prepare in advance, carry out serious and comprehensive inspections and investigations, and keep the boiler running normally.
       6. The shifting staff should introduce the relevant problems of equipment operation, water quality and boiler discharge to the successor. If the handover procedure is not completed, the handover personnel must not leave the job. 7. Keep the boiler body clean when the boiler is running, no dirt, no leakage, no rust and corrosion, and fill in the equipment maintenance record carefully and in detail.
       8. The boiler room is one of the key departments of the boiler unit. Except for the boiler room staff, relevant leaders, and safety, security, and department management personnel, other personnel are not allowed to enter without permission.
       9. It is forbidden to store inflammable, explosive and other miscellaneous items in the boiler room. It is necessary to install oil drums and oil pots with a small amount of lubricating oil and cleaning oil. Store them at the designated place and pay attention to check whether there is explosives in the burning.
       10. The boiler room should be equipped with fire-fighting equipment, carefully managed, do not move or use it for other purposes.
       11. The floor, walls, doors and windows of the boiler room are always kept clean and hygienic.
       12. The supervisors should check the operation records and environmental sanitation regularly and irregularly, find problems and solve them in time.
       13. Go to work on time according to the prescribed time, do a good job of shifting records, and do not leave the job casually.
       14. It is strictly forbidden to drink alcohol, sleep, gamble, and fight in the boiler room.
       15. After equipment failures and accidents are reported in time (timely reported to the person in charge at night), the written accident report is written in a realistic manner. After the investigation is clear, after the responsibility is clarified, the accidental loss is caused to the dereliction of duty, and the responsibility is handled.

How to make the normal pressure hot water boiler operate safely?

There are three reasons for the explosion of a gas boiler: gas (fuel), air and heat. Once the three reach a certain level, it is not far from the explosion of the boiler.

The key to preventing the explosion of gas boilers is to prevent the three from reaching certain limits at the same time. Among them, air is ubiquitous, it is very difficult to remove this condition, so the focus of explosion-proof is concentrated on gas and heat sources. Therefore, almost all gas explosion-proof technologies at this stage focus on how to treat gas and heat sources.

A large number of accidents indicate that the explosion of the gas boiler boiler or flue site is caused by the accumulation of gas and air in the furnace or flue, and the fire or high-temperature heat source. The combustible mixture is obviously mixed with air from the air. Forming. Therefore, the core of preventing gas boiler explosion is to prevent the boiler from entering the furnace when it is not running (no flame in the furnace); and it should be noted that the boiler must be "fire and other gas" when it starts, that is, the gas is first supplied and then ignited to form a heat source.

To this end, "Steam Boiler Safety Technical Supervision Regulations" and "Hot Water Boiler Safety Technical Supervision Regulations" clearly stipulate that: gas (including fuel, pulverized coal) boilers must be equipped with reliable ignition program control and flameout protection devices; Explosion-proof doors should also be installed in inflammable and explosive parts such as furnaces and flue ducts. The first half of the regulation is actually based on the mechanism of the explosion to prevent the formation of a mixture of gas and air, and to ensure the realization of "fire and other gas"; the latter part is used as a remedy, once the furnace or flue explosion, through the explosion-proof door Reduce the damage caused by the explosion.

How to prevent gas boiler explosion?

Pickling is the main method for removing a large amount of oxidizing substances and corrosion products inside a gas boiler, and also has the effect of eliminating scale. The pickling process is usually carried out after 1-3 weeks of boiler operation. FANGKUAI Boiler summarizes the steps of boiler pickling for your reference and understanding.

First, cleaning tools
       Boiler energy saver, steam drum, water wall, hydrochloric acid, ammonium bifluoride.

Second, the cleaning method
       1. First, at the beginning of the pickling work, the boiler's economizer, steam drum and water wall are filled with demineralized water.
       2. The boiler is ignited. When the temperature of the boiler rises to 70-80 ° C, the boiler is turned off, and then the pickling operation can be performed. Before the pickling operation, the superheater should also be recharged with demineralized water until the water overflows into the steam drum to prevent acid or acid vapor from being introduced into the superheater.
       3. When the acid is charged into the boiler, the boiler should not be ignited under any circumstances. The steam drum and other venting holes should be opened to remove the hydrogen generated by the reaction of acid and iron. Before making sure that the hydrogen has dissipated, avoid open flames or use electrical equipment that generates sparks to avoid the risk of hydrogen explosion.
       4. Finally, after the acid filling is completed, let the boiler and economizer soak for about 6 hours in the solution, then drain the acid and rinse the superheater with demineralized water. The acid is discharged. After the acid is drained, the boiler feed water pump is operated, and the water of one economizer is filled into the boiler to prevent the water supply shutoff valve from leaking.

Third, matters needing attention
       The gas boiler can be pickled with 5% hydrochloric acid with 0.25% ammonium difluoride inhibitor added. The acid solution is injected into the boiler through the pickling joint on the steam drum down pipe, and the acid filling of the economizer is carried out through the recirculation pipe. The filling of the acid solution should be carried out until the liquid level in the steam drum temporary water level gauge rises significantly until the liquid level rises above the cyclone separator, but it should be noted that the acid liquid cannot enter the superheater, otherwise it will cause serious damage.

How to clean the gas boiler?