News information

2025-02-21

Exploring the core of industrial thermal energy: A group went to the boiler factory for an in-depth

Recently, a group of professionals from different industries formed a visiting delegation and went to a well-known boiler manufacturer for an in-depth visit and exchange. The event aims to deepen the understanding of boiler manufacturing technology, explore the latest trends in thermal energy utilization, and promote cross-industry exchanges and cooperation.
The visit kicked off with the warm reception of the relevant person in charge of the boiler factory. The group first came to the boiler production workshop, where the machines roared and the workers were busy and orderly operating various high-precision equipment. In the workshop, various boiler parts were formed one by one on the assembly line. From raw materials to finished products, every step shows the exquisite craftsmanship and rigorous attitude of modern manufacturing.

Under the guidance of professional interpreters, visitors learned in detail about the production process and key technologies of the boiler. From the design principle of the boiler, material selection to manufacturing process and performance testing, every detail reveals the manufacturer's strict control of product quality and unremitting pursuit of technological innovation. In particular, for the current hot issues of social concern such as energy conservation and emission reduction, environmental protection and high efficiency, the technical team of the boiler factory shared their innovative achievements and solutions, which won wide praise from visitors.

In addition to the on-site visit to the production workshop, the delegation also visited the R&D center and testing center of the boiler factory. Here, they saw more cutting-edge technology research and development and application, as well as strict product testing and quality control processes. These advanced facilities and technologies not only improve the performance and efficiency of the boiler, but also provide customers with more reliable and safe thermal energy solutions.
After the visit, the members of the delegation said that they benefited a lot. They not only had an in-depth understanding of the manufacturing process and key technologies of the boiler, but also met peers and experts from different industries, laying a solid foundation for future cooperation and exchanges. This visit is not only an in-depth understanding of the boiler manufacturing industry, but also an important opportunity for cross-industry and cross-field exchanges and cooperation.

Looking to the future, with the continuous advancement of industrial technology and the growing demand for energy, the boiler manufacturing industry will continue to play an important role in the field of thermal energy utilization. This visit not only provides a platform for professionals to learn and communicate, but also injects new vitality and motivation into the innovation and development of thermal energy technology.

Exploring the core of industrial thermal energy: A group went to the boiler factory for an in-depth

Recently, a group of professionals from different industries formed a visiting delegation and went to a well-known boiler manufacturer for an in-depth visit and exchange. The event aims to deepen the understanding of boiler manufacturing technology, explore the latest trends in thermal energy utilization, and promote cross-industry exchanges and cooperation.
The visit kicked off with the warm reception of the relevant person in charge of the boiler factory. The group first came to the boiler production workshop, where the machines roared and the workers were busy and orderly operating various high-precision equipment. In the workshop, various boiler parts were formed one by one on the assembly line. From raw materials to finished products, every step shows the exquisite craftsmanship and rigorous attitude of modern manufacturing.

Under the guidance of professional interpreters, visitors learned in detail about the production process and key technologies of the boiler. From the design principle of the boiler, material selection to manufacturing process and performance testing, every detail reveals the manufacturer's strict control of product quality and unremitting pursuit of technological innovation. In particular, for the current hot issues of social concern such as energy conservation and emission reduction, environmental protection and high efficiency, the technical team of the boiler factory shared their innovative achievements and solutions, which won wide praise from visitors.

In addition to the on-site visit to the production workshop, the delegation also visited the R&D center and testing center of the boiler factory. Here, they saw more cutting-edge technology research and development and application, as well as strict product testing and quality control processes. These advanced facilities and technologies not only improve the performance and efficiency of the boiler, but also provide customers with more reliable and safe thermal energy solutions.
After the visit, the members of the delegation said that they benefited a lot. They not only had an in-depth understanding of the manufacturing process and key technologies of the boiler, but also met peers and experts from different industries, laying a solid foundation for future cooperation and exchanges. This visit is not only an in-depth understanding of the boiler manufacturing industry, but also an important opportunity for cross-industry and cross-field exchanges and cooperation.

Looking to the future, with the continuous advancement of industrial technology and the growing demand for energy, the boiler manufacturing industry will continue to play an important role in the field of thermal energy utilization. This visit not only provides a platform for professionals to learn and communicate, but also injects new vitality and motivation into the innovation and development of thermal energy technology.

2025-02-21

NEW

Successful Case: Installation of WNS4-2.0-YQ Boiler in Indonesia

This article details the successful installation of the WNS4-2.0-YQ gas steam boiler in an Indonesian food factory, improving steam supply and efficiency. The project was completed in 7 days, with positive feedback on performance and service.

Project Background

Recently, our company successfully supplied and installed a WNS4-2.0-YQ fuel (gas) steam boiler for a factory in Indonesia. The factory specializes in food processing and has high requirements for stable steam supply and energy efficiency.

Equipment Overview

The WNS4-2.0-YQ is a high-efficiency, energy-saving, and environmentally friendly horizontal fuel (gas) steam boiler with the following advantages:

  • Rated Evaporation Capacity: 4 tons/hour
  • Rated Working Pressure: 2.0 MPa
  • Three-pass wet-back structure for high heat transfer efficiency
  • Fully automatic intelligent control system for easy operation
  • Low NOx combustion technology, meeting Indonesia's environmental standards

Project Implementation

After receiving the order, we promptly organized production and conducted rigorous quality inspections before shipping the boiler to Indonesia. Our team of professional engineers provided on-site technical guidance, and the installation, pipeline connection, and commissioning were completed within 7 days.

Operational Performance

After commissioning, the boiler has been running smoothly, providing stable steam supply with low fuel consumption, significantly reducing production costs. The advanced automatic control system makes operation easier and minimizes labor costs.

Customer Feedback

The factory manager stated:
"This boiler has exceeded our expectations with its high efficiency and stable operation. The steam supply is sufficient, greatly improving our production efficiency. We highly appreciate the high-quality product and professional service provided by your company!"

Conclusion

The successful installation of the WNS4-2.0-YQ boiler in Indonesia further demonstrates the reliability and competitiveness of our products. We remain committed to providing high-quality boiler solutions worldwide and contributing to cleaner energy applications across industries.

2025-02-14

NEW

The 6-ton steam boiler project was successfully concluded, empowering a new chapter of industrial up

Recently, a highly anticipated 6-ton steam boiler project was successfully concluded, marking another important milestone in promoting technological innovation and capacity upgrading in the field of industrial steam supply. This cooperation not only demonstrates the high degree of fit between the two parties in terms of technical strength, market insight and project execution, but also injects strong impetus into the customer's production efficiency improvement and sustainable development.

From preliminary negotiations to solution customization, manufacturing, installation and commissioning, the 6-ton steam boiler project has condensed the wisdom and sweat of both teams at every step. Based on an in-depth analysis of customer production needs, combined with industry development trends and environmental protection requirements, the project team has carefully created an efficient, energy-saving and environmentally friendly steam supply solution. By adopting advanced combustion control technology, optimized heat exchange design and intelligent monitoring system, the boiler maximizes energy utilization while ensuring stable steam output, effectively reducing operating costs and environmental burdens.
During the project execution, the teams of both parties worked closely together to overcome challenges such as time constraints and technical complexity, ensuring the on-time delivery and high-quality installation of the boiler. After the installation and commissioning, the professional team also conducted comprehensive performance testing and operation training to ensure that the customer operators can master the daily operation and maintenance of the boiler, providing a solid guarantee for the subsequent long-term stable operation.

The successful transaction of the 6-ton steam boiler project is not only a strong proof of the technical strength and project execution capabilities of both parties, but also injects strong impetus into the customer's industrial upgrading and green development. It once again verifies the unlimited potential of the steam boiler industry in technological innovation, energy conservation and emission reduction, and customer service, and sets a new benchmark for the industry.

Looking to the future, with the in-depth promotion of Industry 4.0 and intelligent manufacturing, the demand for efficient, intelligent, and environmentally friendly steam supply solutions will continue to grow. We will continue to uphold the concepts of innovation, pragmatism, and efficiency, continuously improve our technical strength and service level, provide more customers with better quality and efficient steam boiler products and solutions, and work together to create a more brilliant tomorrow.

2025-02-11

NEW

Tips and common sense for using cogeneration generators

Cogeneration generators are energy-efficient power generation equipment. They can not only generate electricity, but also use the waste heat generated during the power generation process for heating and other purposes. The following are some tips and common sense for using cogeneration generators:

Tips

Preparation before starting:
Make sure the generator is installed stably and firmly, there are no flammable items around, and good ventilation is maintained.
Check whether all safety facilities are intact, such as protective devices, fire-fighting equipment, etc.
Check whether fuel, oil, cooling water, etc. are sufficient, and ensure that fresh fuel is used.
Check whether the electrical connection is firm and reliable, and whether the output line is well insulated.
Start and run:
Start the generator according to the manufacturer's instructions, which usually involves steps such as turning on the fuel switch, setting the throttle position, and manually pumping oil.
During the startup process, pay close attention to the oil pressure and temperature indications to ensure that the generator operates within the normal working range.
Gradually increase the load to avoid sudden loading that causes the generator to overload.
Monitoring and maintenance:
During the operation of the generator, regularly monitor parameters such as power, voltage, current, water temperature, oil temperature, etc., and record the operation status.
Regularly check the insulation and wiring of the generator windings to ensure the safety and reliability of the electrical system.
Regularly maintain the generator, such as changing the oil and cleaning the cooling system, to extend the service life of the generator.
Shutdown operation:
Before shutting down, first unload part of the load, then disconnect the main switch, and finally turn off the diesel engine.
After shutting down, perform routine inspections on the unit and record the operating conditions.

Common sense

Safe use:
It is strictly forbidden to work with power on. Before repairing electrical equipment, the power supply must be cut off and a conspicuous warning sign must be hung.
Operators should keep a safe distance from live equipment and wear labor protection equipment.
When using the generator, make sure that the wires are grounded and the wire specifications meet the requirements.
Environmental protection and energy saving:
Cogeneration generators achieve multi-level utilization of energy and improve the comprehensive utilization efficiency of energy by recycling and utilizing waste heat.
The use of cogeneration generators helps reduce the direct combustion and emission of fossil fuels such as coal, thereby reducing the emission of atmospheric pollutants.
Emergency preparation:
When the power supply bureau is out of power, the generator can be used as a backup power source, but it should be ensured to be properly connected and operated.
When using the generator as an emergency power source, a detailed emergency plan should be formulated and drills should be conducted regularly.
In summary, the skills and common sense of using cogeneration generators involve many aspects, including preparation before starting, starting and operation, monitoring and maintenance, shutdown operation and safe use, environmental protection and energy saving, and emergency preparation. Following these skills and common sense can ensure the safe and efficient operation of the cogeneration generator and extend its service life.

2025-02-19

Tips and common sense for using a 6-ton steam boiler

1. Tips

Pre-start inspection:

Before starting the boiler, a comprehensive inspection of the boiler and its ancillary equipment, including water level, pressure, combustion equipment, fan, safety valve, etc., should be carried out to ensure that everything is normal before starting.
Check whether the natural gas pressure is normal, whether the natural gas filter is ventilated normally, and the oil pump and filter should be able to pass oil normally during combustion.
Check whether the water pump is normal, and open the valves and dampers of various parts of the water supply system. The flue should be in the open position when in the manual position, and the pump selection switch on the electric control cabinet should be selected in the appropriate position.
Check that the safety accessories should be in the normal position, and the water level gauge and pressure gauge should be in the open position.
The softened water equipment can operate normally, the softened water should meet the standard of GB1576, the water level in the soft water tank is normal, and the water pump runs without fault.

Ignition and combustion adjustment:

Turn on the burner, ignite and adjust the flame size to achieve normal combustion. Pay attention to controlling the temperature rise rate to avoid excessive stress caused by uneven heating of components.
According to the boiler load and fuel characteristics, adjust the air volume of the exhaust fan and the induced draft fan to ensure sufficient combustion and reduce pollutant emissions.
Water level and pressure monitoring:
When the boiler is running, pay close attention to the changes in water level and pressure. The water level should be kept within the specified range to avoid too low or too high to cause the boiler to burn dry or overpressure.
The pressure should be stable within the safe range to avoid safety hazards caused by overpressure operation.

Blowdown and cleaning:

The boiler should be blown down regularly to remove impurities and sediments in the boiler and keep the water clean.
Clean the boiler's water level gauge, pressure gauge and other safety accessories to ensure their accuracy and reliability.

Shutdown operation:

When shutting down, the burner should be turned off first to stop combustion.
After the boiler pressure drops to a safe range, close the main steam valve and water supply valve.
Turn off the main power switch and natural gas valve to ensure that the boiler is in a safe state.

2. Common sense of use

Safe operation:

The person operating the boiler must be familiar with the performance of the boiler and relevant safety knowledge, and must be certified to work.
The boiler and safety accessories should be inspected and qualified regularly and used within the validity period.
When the boiler is running, non-operating personnel are strictly prohibited from entering the boiler room or operating the boiler.

Maintenance:

Perform regular maintenance on the boiler and its ancillary equipment, including lubrication, tightening, cleaning, etc.
Check whether the boiler's insulation layer is intact and repair damaged parts in time.
Regularly check whether the flue and air duct of the boiler are unobstructed, and clean up the accumulated dust and debris in time.

Fault handling:

When a boiler fault is found, it should be shut down immediately and the cause should be found out.
It is strictly forbidden to force the boiler to start before the boiler fault is eliminated.
For faults that cannot be handled by yourself, professional maintenance personnel should be contacted in time for maintenance.

Energy saving and consumption reduction:

Reasonably adjust the boiler load according to production needs to avoid unnecessary energy waste.
Periodically test the energy efficiency of the boiler, optimize the combustion parameters, and improve the thermal efficiency.
Adopt advanced energy-saving technologies and equipment, such as condensers, economizers, etc., to further reduce energy consumption.
In summary, the skills and common sense of using a 6-ton steam boiler cover pre-startup inspection, ignition and combustion adjustment, water level and pressure monitoring, sewage discharge and cleaning, shutdown operation, safe operation, maintenance, troubleshooting, energy saving and consumption reduction, etc. Only by fully mastering these skills and common sense can the safe and efficient operation of the boiler be ensured.

2025-02-11

The latest boiler information in February

1. Market report release

On February 5, 2025, QYResearch (Hengzhou Bozhi) Research Center released the research report "2025-2031 Global and Chinese Boiler System Market Status and Future Development Trends". The report deeply analyzes the companies that play an important role in the field of boiler system products in the global and Chinese markets, and discusses in detail the market size, market share, market positioning, product types, etc. of these companies, and looks forward to the current market conditions and future development trends in North America, Europe, China, Japan, Southeast Asia and India.

2. Policy and standard dynamics

On January 7, the National Development and Reform Commission issued the "Guidelines for the Construction of a National Unified Market (Trial)", which proposed the construction of a national unified energy market system, which may have a certain impact on the future development of the boiler market.
Various regions are also actively promoting energy conservation and emission reduction and green and low-carbon development. For example, Hunan Province has collected a catalog of green, low-carbon advanced and applicable technologies, equipment and products encouraged to develop in the industrial field, and Shanxi Province has issued the 2024-2025 Energy Conservation and Carbon Reduction Action Plan in the energy field.

3. Industry events and exhibitions

The 2024 Shanghai International Heating Technology Exhibition opened grandly in Shanghai, showcasing the latest heating technologies and products in multiple fields, including boiler systems.
The 2024 China Industrial Boiler Industry Low-Carbon Development Summit Forum was also held in Shanghai, focusing on low-carbon development and technological innovation in the industrial boiler industry.

4. Corporate dynamics and technological innovation

Some boiler companies have made new progress in technological innovation and product upgrades. For example, some companies have launched more efficient and environmentally friendly boiler systems to meet the market demand for green and low-carbon products.
At the same time, some companies are also strengthening market promotion and brand building to enhance the competitiveness of their products in domestic and foreign markets.

5. Development trends and prospects

With the transformation of the global energy structure and the improvement of environmental protection requirements, the boiler industry is facing new challenges and opportunities. On the one hand, the market share of traditional coal-fired boilers may gradually decline; on the other hand, the market demand for clean energy boilers such as natural gas and biomass will continue to grow.
In the future, the boiler industry needs to pay more attention to technological innovation and product research and development to improve the energy efficiency and environmental protection performance of products; at the same time, it also needs to strengthen market promotion and brand building to enhance the market competitiveness and brand influence of products.
In summary, the information of boiler industry in February covers market report release, policy and standard dynamics, industry activities and exhibitions, enterprise dynamics and technological innovation, development trend and outlook, etc. These information provide valuable reference and reference for practitioners in boiler industry.

2025-02-08

Boiler accessories knowledge information

Boiler accessories are an indispensable part of the boiler system. They work together to ensure the safe and efficient operation of the boiler. Here are some key knowledge information about boiler accessories:

Safety valve:

Function: The safety valve is an important safety device of the boiler. It is used to automatically release steam or hot water when the internal pressure of the boiler exceeds the set value to prevent the boiler from exploding due to overpressure.
Type: According to the working principle, the safety valve can be divided into spring type, lever type and heavy hammer type.
Importance: The reliability and accuracy of the safety valve are crucial to the safe operation of the boiler.

Water level gauge:

Function: The water level gauge is used to display the height of the water level in the boiler, helping the operator to monitor the water level status of the boiler and ensure that the boiler operates within the normal water level range.
Type: Common types include water glass water level gauge, magnetic flap water level gauge and electrode water level gauge.
Importance: Too low water level may cause the boiler to dry burn, while too high water level may cause steam and water to boil together, affecting the thermal efficiency and safety of the boiler.

Pressure gauge:

Function: The pressure gauge is used to measure the pressure inside the boiler to help the operator understand the working pressure status of the boiler.
Type: spring tube pressure gauge, diaphragm pressure gauge and bellows pressure gauge, etc.
Importance: The accuracy and reliability of the pressure gauge are crucial to the safe operation of the boiler, because it is directly related to the working pressure and load capacity of the boiler.

Drain valve:

Function: The drain valve is used to regularly discharge sewage and sediment at the bottom of the boiler to keep the water quality inside the boiler clean.
Type: According to the structure and working principle, the drain valve can be divided into stop valve, gate valve and ball valve, etc.
Importance: Regular drainage is of great significance to prevent boiler scaling, corrosion and pipe burst and other faults.

Feedwater pump:

Function: The feedwater pump is used to send treated water into the boiler to replenish the water consumed by the boiler during operation.
Type: According to the working principle and structure, the feedwater pump can be divided into centrifugal pump, axial flow pump and mixed flow pump, etc.
Importance: The reliability and stability of the feedwater pump are crucial to the continuous operation of the boiler.

Burner:

Function: The burner is one of the core components of the boiler, which is used to mix fuel and air and send them into the boiler for combustion to generate heat energy.
Type: According to the fuel type, the burner can be divided into oil burner, gas burner and coal burner, etc.
Importance: The performance and efficiency of the burner directly affect the thermal efficiency and emission performance of the boiler.

Pipes and valves:

Function: Pipes and valves are used to connect the various components of the boiler to achieve the transportation and distribution of steam, water and fuel.
Type: Pipes include seamless steel pipes, welded steel pipes and cast iron pipes, etc.; valves include stop valves, gate valves, check valves and regulating valves, etc.
Importance: The reliability and sealing of pipes and valves are of great significance to the safe operation and energy efficiency improvement of boilers.
Understanding the functions, types and importance of boiler accessories will help to better maintain and operate the boiler and ensure the safe and efficient operation of the boiler. At the same time, when selecting and purchasing boiler accessories, attention should also be paid to their quality and performance to meet the actual needs of the boiler.

2025-01-22

About the advantages and disadvantages of two 7-10 ton steam boilers

Advantages

High efficiency and energy saving:
Steam boilers have high thermal efficiency and can make full use of fuel thermal energy to achieve high efficiency and energy saving. For 7-10 ton steam boilers, their scale is moderate, which can not only meet the large-scale steam demand, but also maintain high thermal efficiency.
Stable and reliable:
Adopting advanced control technology, steam boilers can automatically control parameters such as water level, temperature, and pressure to keep them stable during operation. This is crucial to ensure the continuity and stability of the production process.
Strong adaptability:
Steam boilers can adapt to different workloads and perform pressure increase and decrease operations in a short time, with strong adaptability. This is especially suitable for occasions where steam demand needs to be adjusted frequently.
Environmentally friendly and clean:
Especially when using clean energy such as natural gas as fuel, steam boilers have less emission pollution, which meets the current environmental protection requirements. This is of great significance for reducing environmental pollution and protecting the ecological environment.
Wide application:
Steam boilers are widely used in various fields, such as textiles, printing and dyeing, chemicals, pharmaceuticals, food, etc. 7-10 ton steam boilers are of moderate size and suitable for a variety of industrial production scenarios.

Disadvantages

Safety risks:
Due to the high pressure of steam boilers, safety accidents such as explosions may occur once improper operation or problems with the equipment itself occur. Therefore, it is very important to ensure the safety of steam boilers, and regular safety inspections and maintenance are required.
High energy consumption:
Although steam boilers have high thermal efficiency, their energy consumption is relatively high due to their large scale. A large amount of fuel is required to maintain their normal operation, which increases the operating cost.
Complex maintenance:
Steam boiler equipment is complex and difficult to maintain. Professional technicians are required to perform regular maintenance and maintenance to ensure its normal operation and extend its service life. This increases maintenance costs and time costs.
High requirements for water quality:
Steam boilers have certain requirements for water quality, and treated water is required to avoid problems such as scaling and corrosion. This increases the cost and complexity of water treatment.
In summary, two 7-10 ton steam boilers have the advantages of high efficiency and energy saving, stability and reliability, strong adaptability, environmental protection and cleanliness, and wide application, but they also have disadvantages such as safety risks, high energy consumption, complex maintenance, and high requirements for water quality. When selecting and using it, these factors need to be considered comprehensively to ensure that it can meet production needs and ensure safe operation.

2025-01-16

Steam turbine: the master of heat energy conversion in rotation

Steam turbine, also known as steam turbine engine, is a rotary prime mover that uses steam as power to convert the thermal energy of steam into mechanical work. This equipment is widely used in the field of energy conversion, especially in large thermal power plants and ship power systems.

The working principle of steam turbine is quite exquisite. Steam with a certain pressure and temperature enters the steam turbine, first passes through the nozzle and expands in it, thereby obtaining a very high speed. The high-speed steam then flows through the moving blades on the turbine rotor, and the moving blades are impacted by the steam and rotate, thereby driving the turbine rotor to rotate at a certain speed. When the moving blades are reactionary, the steam continues to expand in the moving blades, and the reaction force generated also makes the moving blades do work. In this process, the thermal energy of the steam is effectively converted into mechanical energy.
The structure of the steam turbine is relatively complex, usually consisting of a rotating part (rotor) and a stationary part (stationary body or stator). The rotating part includes rotating parts such as moving blades, impellers (drums for reactionary steam turbines), main shafts, couplings and fasteners. The stationary part includes the cylinder, steam chamber, nozzle, partition, partition sleeve (the reaction turbine is the stationary blade holding ring), steam seal, bearing, bearing seat, machine base, sliding pin system and related fastening parts.

The development history of steam turbine can be traced back to ancient times, but the real steam turbine technology has gradually developed in modern times. In the 1st century AD, Hero of Alexandria recorded a steam-rotating ball that rotates by steam reaction force, which is considered to be the earliest prototype of the reaction steam turbine. In 1882, C.G.P.de Laval of Sweden made the first 5 horsepower (3.67 kilowatt) single-stage impulse steam turbine, which marked the official birth of steam turbine technology. With the continuous advancement of technology, steam turbines have gradually developed into an indispensable and important equipment in modern industry.

Steam turbines play an important role in many fields. In the field of electricity, steam turbines are one of the main equipment of large thermal power plants. Steam turbines can achieve efficient and stable power output by providing steam to drive power generation through large-scale coal-fired, oil-fired and other boilers. In the field of ships, steam turbines were once the main power source for large merchant ships and warships. Although there has been a trend of being replaced by other power sources in recent years, there is still a certain scope of application in certain specific fields.
Steam turbines have many advantages. For example, the single-unit power is large, reaching more than 70,000 kW, which is suitable for large ships and fast and high-power ships; it works smoothly, with less vibration, noise and wear, and is easy to repair and maintain; it can use cheap and low-quality fuels, and consumes very little lubricating oil. However, steam turbines also have some disadvantages, such as long start-up time, many auxiliary equipment, complex devices, large heat loss, and low thermal efficiency.

With the in-depth practice of the global "dual carbon" goal, the steam turbine industry is also actively exploring low-carbon or even zero-carbon technical paths. The efficiency of steam turbines has been continuously improved by optimizing structural design, improving manufacturing precision and adopting advanced cooling technology. At the same time, the combined use of steam turbines and other energy conversion equipment such as gas turbines has further improved the efficiency and reliability of the entire energy system.

In short, as a rotating master of heat energy conversion, steam turbines play an important role in the field of energy conversion. With the continuous advancement of technology and the continuous expansion of the market, the steam turbine industry will usher in a broader development prospect.

2025-01-08

Green and low-carbon boiler technology: an important force to promote energy transformation and envi

With the severe challenges of global climate change and the increasing awareness of environmental protection, green and low-carbon boiler technology has become the key to promoting energy transformation and achieving sustainable development goals. Boilers, as important energy conversion equipment, are widely used in industries such as electricity, heating, petrochemicals, chemicals, steel and non-ferrous metals. Their energy efficiency and emission levels directly affect energy consumption and environmental pollution. Therefore, the development of green and low-carbon boiler technology is not only a response to the needs of national policies, but also an inevitable choice for enterprises to enhance their competitiveness and achieve sustainable development.

1. Characteristics of green and low-carbon boiler technology

Green and low-carbon boiler technology takes energy conservation and emission reduction as its core goals, and adopts advanced technologies and equipment to achieve efficient utilization and environmental protection during boiler operation. These technologies mainly include high-efficiency heat exchange technology, circulating fluidized bed technology, low-nitrogen combustion technology and intelligent control technology.
High-efficiency heat exchange technology: By optimizing the internal structure of the boiler, improving the heat transfer efficiency, and achieving efficient use of fuel. For example, the use of high-efficiency heat exchangers such as spiral finned tubes or composite tube bundles can significantly improve the heat exchange effect and reduce fuel consumption and carbon emissions.
Circulating fluidized bed technology: Utilizes the buoyancy and gravity of granular materials to achieve full combustion of coal. This technology has the advantages of high combustion efficiency, low smoke and nitrogen oxide emissions, and is one of the important technologies for green, environmentally friendly and energy-saving boilers.
Low nitrogen combustion technology: Reduces the generation of nitrogen oxides by adjusting the oxygen and fuel supply ratio during the combustion process. Energy-saving boilers using this technology can not only improve combustion efficiency, but also significantly reduce nitrogen oxide emissions, achieving the goal of green, environmentally friendly and energy-saving.
Intelligent control technology: Automatically adjust parameters such as fuel supply, air volume and exhaust temperature according to actual heat load requirements to achieve efficient operation of the boiler and energy conservation. This technology helps to improve the automation and intelligence level of the boiler and reduce operating costs.

2. Application examples of green and low-carbon boiler technology

Built-in waste heat boiler in the main flue of the sintering machine in the steel plant: This technology arranges the waste heat boiler heat exchange surface in the main flue of the sintering machine to recover the high-temperature waste heat generated during the sintering process and generate superheated steam for production or power generation. This technology not only reduces the exhaust temperature of the main flue, achieves the purpose of energy saving and consumption reduction, but also improves energy utilization efficiency. For example, the built-in waste heat boiler project of the main flue of the sintering machine of Liuzhou Iron and Steel Company saves about 6,160 tons of standard coal annually, with good economic and environmental benefits.
Condensing waste heat recovery boiler: The exhaust temperature of traditional boilers is high, and the water vapor in the flue gas is still in an overheated state, and the latent heat of vaporization is not fully utilized. The condensing waste heat recovery boiler improves the thermal efficiency by lowering the exhaust temperature and fully recovering the sensible heat in the flue gas and the latent heat of condensation of water vapor. At the same time, condensed water can also be recycled, further saving water resources.

3. Development trend of green and low-carbon boiler technology

Diversified energy utilization: With the adjustment of energy structure and the development of new energy, green and low-carbon boiler technology will pay more attention to the utilization of diversified energy. For example, in areas rich in solar energy resources, thermal storage boilers coupled with solar energy can be developed; in areas rich in industrial waste heat, waste heat boilers can be used preferentially.
Intelligence and automation: With the rapid development of information and intelligent technology, green and low-carbon boiler technology will pay more attention to the improvement of intelligence and automation levels. By installing distributed control systems and monitoring information service platforms, real-time monitoring and optimization adjustment of boiler operation data can be realized to improve the operating efficiency and safety of boilers.
Standardization and normalization: In order to promote the widespread application and standardized development of green and low-carbon boiler technology, the country will formulate and improve relevant standards and specifications. This will help improve the design and manufacturing level, operation and management level, and energy conservation and environmental protection level of boilers, and promote the transformation and upgrading and high-quality development of the boiler industry.
In summary, green and low-carbon boiler technology is an important force in promoting energy transformation and environmental friendliness. By adopting advanced technology and equipment, optimizing boiler design and management, and strengthening policy support and supervision, the energy efficiency and environmental protection level of boilers can be continuously improved, making positive contributions to achieving sustainable development goals.

2024-12-30

Composite smoke pipe, welded pipe and conjugate pipe: Overview of characteristics and applications

1. Composite smoke pipe

Composite smoke pipe, also known as fireproof composite smoke exhaust duct, is mainly composed of two layers of metal thin plates inside and outside and a middle insulation material layer.

Material:
Inner thin plate: usually galvanized plate or stainless steel plate, these materials have excellent corrosion resistance and high temperature resistance.
Outer thin plate: mostly aluminum-zinc-magnesium alloy plate or color steel plate, these materials have good corrosion resistance and aesthetics.
Intermediate insulation material: can be glass wool, aluminum silicate plate or rock wool, etc., these materials have excellent thermal insulation and fireproof properties.
Features:
Good fireproof performance: The fireproof grade of the composite smoke pipe generally reaches A2 level, and it can withstand high-temperature smoke.
Low thermal conductivity: The presence of the middle insulation material makes the composite smoke pipe have a lower thermal conductivity, avoiding the problem of excessive indoor and outdoor temperature gradient.
Good corrosion resistance: The material selection of the inner and outer two layers of metal thin plates makes the composite smoke pipe have good corrosion resistance.
Various connection methods: flange connection, bayonet connection, metal hose connection, etc. can be used for connection, which has greater flexibility.
Wide range of applications: suitable for smoke exhaust, ventilation and air supply systems.

2. Welded pipe

Welded pipe is a steel pipe made by welding steel plates or strips after curling and forming.

Classification:
According to the production method: it can be divided into arc welded pipes, resistance welded pipes, (high frequency, low frequency) gas welded pipes, furnace welded pipes, etc. Smaller diameter welded pipes use straight seam welding, while large diameter welded pipes mostly use spiral welding.
According to the shape of the steel pipe: it can be divided into round welded pipes and special-shaped (square, rectangular, etc.) welded pipes.
According to the material and use: it can be divided into welded steel pipes for fluid transportation in mines, galvanized welded steel pipes for low-pressure fluid transportation, and electric welded steel pipes for belt conveyor rollers.
Features:
Strength: Although the strength of welded steel pipes is lower than that of seamless steel pipes, they are still widely used.
Delivery length: Generally, welded pipes are used to transport low-pressure fluids. The delivery length is usually 4~10m, and fixed length (or multiple length) is often required for delivery.
Wall thickness: According to the specified wall thickness, welded pipes are divided into ordinary steel pipes and thickened steel pipes. Steel pipes are divided into threaded and non-threaded types according to the form of pipe ends.
Application range:
Widely used in tap water projects, petrochemical industry, chemical industry, power industry, agricultural irrigation, urban construction and other fields.
According to function, it can be divided into liquid transportation (water supply, drainage), gas transportation (gas, steam, liquefied petroleum gas), and structural use (pile pipes, bridges, docks, roads, and building structure pipes).

3. Conjugate pipe (taking HDPE conjugate pipe as an example)

HDPE (High Density Polyethylene) is a high-density polyethylene with excellent chemical corrosion resistance, high strength and stiffness, good wear resistance and low water absorption. HDPE conjugate pipe is a pipe made of HDPE material.

Features:
Chemical corrosion resistance: It can resist the corrosion of various acids, alkalis, salt solutions and various chemical substances, and can operate stably in various harsh environments.
High strength and rigidity: It can withstand greater pressure and heavy loads, and is not easy to deform or break.
Abrasion resistance: It can resist the impact and wear of particles, reducing the frequency of pipeline maintenance and replacement.
Low water absorption: It is not easy to be affected by moisture, and can still maintain good performance in a humid environment.
Good welding performance: Pipeline connection can be carried out by hot melt connection and other methods, with high connection strength, ensuring the sealing and reliability of the pipeline system.
Application range:
Commonly used in water supply, drainage, natural gas transportation and industrial fluid transportation.
It is also widely used in underground drainage systems, because HDPE conjugate pipes have low water absorption and good chemical corrosion resistance, which are suitable for use in humid underground environments that are easily corroded by chemical substances.
In short, composite smoke pipes, welded pipes and conjugate pipes have their own characteristics and are widely used in different fields. Which pipe material to choose depends on the specific application scenario and needs.

2024-12-23

Boilers are essential for keeping homes and businesses warm and comfortable, but when they start shutting off unexpectedly, it can be frustrating and confusing. Understanding the cause of frequent shutoffs and knowing how to troubleshoot them can save time and money. This article explores common problems that cause boilers to shut off and provides practical solutions to fix them.

Troubleshooting Guide: Why Your Boiler Keeps Shutting Off

The development of social science and technology and technical means has promoted the rapid development of the breeding industry. People obtain meat, eggs, milk, wool, cashmere, hides, silk and medicinal materials from poultry such as chickens, ducks and geese through artificial breeding. For many farms, maintaining a constant temperature living environment for poultry is a top priority.
 
How to choose the type of hot water boiler for heat preservation in farms, Fangkuai Boiler can give you the most sincere guidance and advice.
 
Taking a shrimp farm as an example, we will focus on how users in the aquaculture industry should choose suitable hot water boilers.
 
Generally speaking, shrimp farming requires "cold water", but this "cold water" refers to the natural water temperature in a normal environment, that is, a temperature between 10-20 °C. However, in winter, it is necessary to start the hot water boiler equipment to maintain the temperature of the shrimp pond and ensure that the shrimp can survive normally.
 
In order to meet the needs of the livestock for the environment and diet, a device that can output heat in a lasting and stable manner is required. We can see that in many large farms, one or several steam or hot water boilers will be equipped for the livestock of the farm.
 
The shrimp farm that cooperated with Fangkuai Boiler this time needs to use a boiler to maintain the constant temperature of the shrimp pond. According to the knowledge of Fangkuai boiler sales consultant, the shrimp farm has a total pool volume of 20 tons. The boiler is mainly used in winter, and the water at subzero temperature needs to be heated to about 10°C. After calculation, the technicians of Fangkuai Boiler concluded that a half-ton atmospheric pressure hot water boiler can meet their needs. For this reason, we provided a boiler with an output of 0.35MW (that is, a half-ton capacity). Atmospheric pressure vertical gas hot water boiler (CLSH0.35-95/70-Q). The adjusted hot water boiler can maintain a temperature difference of 14°C between the inlet and outlet water and maintain a constant temperature in the shrimp farm's pool. Combined with the actual situation of the user's project site, the natural gas interface has not yet been connected to the local area. We have customized a plan for using liquefied petroleum gas. The fuel is transported through canned transportation. There is no need to specially prepare a fuel storage site, and it is very clean and convenient to use.
 

Guidance Scheme for Selection of Hot Water Boilers for Thermal Insulation of Farms

According to the structural design, the use of atmospheric hot water boilers should be of no risk. This is mainly due to the fact that the top of the atmospheric hot water boiler is open to the atmosphere, and the internal pressure is always the same as the outside. Many residential and breeding centers choose to use this type of boiler.

Although the safety of atmospheric pressure hot water boilers is very high, this does not mean that the furnace personnel can be negligent. A relatively old steam boiler located in a fish farm in Wangtan Village, Rudong Town, Rudong County, exploded due to improper operation of the boiler operator.

When using a normal pressure hot water boiler, pay attention to the regular observation of the water level to avoid low water level and dry burning. Otherwise, there will be certain dangers, and the service life of the boiler will be seriously reduced. Boiler operators should pay attention to the following matters:
       1. Strictly implement various rules and regulations, earnestly study the professional knowledge of boilers, continuously improve the level, and ensure the safe and economic operation of boilers.
       2. After the normal pressure hot water boiler is put into use, the unit and individual may not change the boiler structure, valve and pipeline system without authorization.
       3. Inspect and inspect various equipments according to regulations before taking over, including: water level of water tank (hot water tank, expansion water tank), energy consumption (boiler gas meter), thermometer (hot water tank temperature, boiler heat medium water temperature), etc. Check the operation records, check the equipment, and learn more about the boiler operation when you transfer the shift.
       4. The succession personnel will go to the boiler room in advance to prepare for the work according to the regulations, shifts and prescribed time, and understand the boiler operation.
       5. The shifter should prepare in advance, carry out serious and comprehensive inspections and investigations, and keep the boiler running normally.
       6. The shifting staff should introduce the relevant problems of equipment operation, water quality and boiler discharge to the successor. If the handover procedure is not completed, the handover personnel must not leave the job. 7. Keep the boiler body clean when the boiler is running, no dirt, no leakage, no rust and corrosion, and fill in the equipment maintenance record carefully and in detail.
       8. The boiler room is one of the key departments of the boiler unit. Except for the boiler room staff, relevant leaders, and safety, security, and department management personnel, other personnel are not allowed to enter without permission.
       9. It is forbidden to store inflammable, explosive and other miscellaneous items in the boiler room. It is necessary to install oil drums and oil pots with a small amount of lubricating oil and cleaning oil. Store them at the designated place and pay attention to check whether there is explosives in the burning.
       10. The boiler room should be equipped with fire-fighting equipment, carefully managed, do not move or use it for other purposes.
       11. The floor, walls, doors and windows of the boiler room are always kept clean and hygienic.
       12. The supervisors should check the operation records and environmental sanitation regularly and irregularly, find problems and solve them in time.
       13. Go to work on time according to the prescribed time, do a good job of shifting records, and do not leave the job casually.
       14. It is strictly forbidden to drink alcohol, sleep, gamble, and fight in the boiler room.
       15. After equipment failures and accidents are reported in time (timely reported to the person in charge at night), the written accident report is written in a realistic manner. After the investigation is clear, after the responsibility is clarified, the accidental loss is caused to the dereliction of duty, and the responsibility is handled.

How to make the normal pressure hot water boiler operate safely?

There are three reasons for the explosion of a gas boiler: gas (fuel), air and heat. Once the three reach a certain level, it is not far from the explosion of the boiler.

The key to preventing the explosion of gas boilers is to prevent the three from reaching certain limits at the same time. Among them, air is ubiquitous, it is very difficult to remove this condition, so the focus of explosion-proof is concentrated on gas and heat sources. Therefore, almost all gas explosion-proof technologies at this stage focus on how to treat gas and heat sources.

A large number of accidents indicate that the explosion of the gas boiler boiler or flue site is caused by the accumulation of gas and air in the furnace or flue, and the fire or high-temperature heat source. The combustible mixture is obviously mixed with air from the air. Forming. Therefore, the core of preventing gas boiler explosion is to prevent the boiler from entering the furnace when it is not running (no flame in the furnace); and it should be noted that the boiler must be "fire and other gas" when it starts, that is, the gas is first supplied and then ignited to form a heat source.

To this end, "Steam Boiler Safety Technical Supervision Regulations" and "Hot Water Boiler Safety Technical Supervision Regulations" clearly stipulate that: gas (including fuel, pulverized coal) boilers must be equipped with reliable ignition program control and flameout protection devices; Explosion-proof doors should also be installed in inflammable and explosive parts such as furnaces and flue ducts. The first half of the regulation is actually based on the mechanism of the explosion to prevent the formation of a mixture of gas and air, and to ensure the realization of "fire and other gas"; the latter part is used as a remedy, once the furnace or flue explosion, through the explosion-proof door Reduce the damage caused by the explosion.

How to prevent gas boiler explosion?

Pickling is the main method for removing a large amount of oxidizing substances and corrosion products inside a gas boiler, and also has the effect of eliminating scale. The pickling process is usually carried out after 1-3 weeks of boiler operation. FANGKUAI Boiler summarizes the steps of boiler pickling for your reference and understanding.

First, cleaning tools
       Boiler energy saver, steam drum, water wall, hydrochloric acid, ammonium bifluoride.

Second, the cleaning method
       1. First, at the beginning of the pickling work, the boiler's economizer, steam drum and water wall are filled with demineralized water.
       2. The boiler is ignited. When the temperature of the boiler rises to 70-80 ° C, the boiler is turned off, and then the pickling operation can be performed. Before the pickling operation, the superheater should also be recharged with demineralized water until the water overflows into the steam drum to prevent acid or acid vapor from being introduced into the superheater.
       3. When the acid is charged into the boiler, the boiler should not be ignited under any circumstances. The steam drum and other venting holes should be opened to remove the hydrogen generated by the reaction of acid and iron. Before making sure that the hydrogen has dissipated, avoid open flames or use electrical equipment that generates sparks to avoid the risk of hydrogen explosion.
       4. Finally, after the acid filling is completed, let the boiler and economizer soak for about 6 hours in the solution, then drain the acid and rinse the superheater with demineralized water. The acid is discharged. After the acid is drained, the boiler feed water pump is operated, and the water of one economizer is filled into the boiler to prevent the water supply shutoff valve from leaking.

Third, matters needing attention
       The gas boiler can be pickled with 5% hydrochloric acid with 0.25% ammonium difluoride inhibitor added. The acid solution is injected into the boiler through the pickling joint on the steam drum down pipe, and the acid filling of the economizer is carried out through the recirculation pipe. The filling of the acid solution should be carried out until the liquid level in the steam drum temporary water level gauge rises significantly until the liquid level rises above the cyclone separator, but it should be noted that the acid liquid cannot enter the superheater, otherwise it will cause serious damage.

How to clean the gas boiler?