News information

2025-01-22

Successful delivery of boiler parts strengthens the collaborative efficiency of the supply chain

Recently, an important boiler parts delivery task was successfully completed, marking that the collaborative cooperation of the supply chain has reached a new height. The delivery of this part is not only a comprehensive test of the pre-production preparation and technical docking work, but also a manifestation of the joint efforts and close cooperation of all parties in the supply chain.

In order to ensure the smooth delivery of the parts, all links in the supply chain have been carefully prepared and arranged. From raw material procurement to production and processing, to quality inspection and packaging and transportation, each step strictly follows the established processes and standards to ensure that the quality and performance of the parts meet high standards.
During the delivery process, all parties in the supply chain made full use of information technology to achieve real-time information sharing and efficient communication. This not only greatly shortened the delivery cycle and improved the response speed of the overall supply chain, but also effectively reduced the risk of errors and delays that may be caused by information asymmetry.

The successful delivery of the parts not only met the customer's demand for efficient and reliable boiler parts, but also further strengthened the collaborative cooperation mechanism of all parties in the supply chain. Through this practice, all parties in the supply chain have accumulated valuable experience and laid a solid foundation for subsequent cooperation.
In the future, all parties in the supply chain will continue to deepen cooperation, constantly explore and innovate supply chain management models, and strive to improve the overall efficiency and competitiveness of the supply chain. By strengthening information sharing, optimizing resource allocation, and improving service quality, we will jointly promote the boiler parts supply chain to develop in a more efficient, flexible, and sustainable direction.

The successful delivery of boiler parts this time is not only a successful practice of supply chain collaboration, but also a positive response to the development trend of the industry. In the future, with the continuous optimization and upgrading of supply chain management, it is expected to inject new vitality and momentum into the sustainable and healthy development of the boiler industry.

Successful delivery of boiler parts strengthens the collaborative efficiency of the supply chain

Recently, an important boiler parts delivery task was successfully completed, marking that the collaborative cooperation of the supply chain has reached a new height. The delivery of this part is not only a comprehensive test of the pre-production preparation and technical docking work, but also a manifestation of the joint efforts and close cooperation of all parties in the supply chain.

In order to ensure the smooth delivery of the parts, all links in the supply chain have been carefully prepared and arranged. From raw material procurement to production and processing, to quality inspection and packaging and transportation, each step strictly follows the established processes and standards to ensure that the quality and performance of the parts meet high standards.
During the delivery process, all parties in the supply chain made full use of information technology to achieve real-time information sharing and efficient communication. This not only greatly shortened the delivery cycle and improved the response speed of the overall supply chain, but also effectively reduced the risk of errors and delays that may be caused by information asymmetry.

The successful delivery of the parts not only met the customer's demand for efficient and reliable boiler parts, but also further strengthened the collaborative cooperation mechanism of all parties in the supply chain. Through this practice, all parties in the supply chain have accumulated valuable experience and laid a solid foundation for subsequent cooperation.
In the future, all parties in the supply chain will continue to deepen cooperation, constantly explore and innovate supply chain management models, and strive to improve the overall efficiency and competitiveness of the supply chain. By strengthening information sharing, optimizing resource allocation, and improving service quality, we will jointly promote the boiler parts supply chain to develop in a more efficient, flexible, and sustainable direction.

The successful delivery of boiler parts this time is not only a successful practice of supply chain collaboration, but also a positive response to the development trend of the industry. In the future, with the continuous optimization and upgrading of supply chain management, it is expected to inject new vitality and momentum into the sustainable and healthy development of the boiler industry.

2025-01-22

NEW

The company successfully signed a contract to purchase two 7-10 ton steam boilers to help capacity u


Recently, our company announced that it had successfully signed a purchase contract with a well-known boiler manufacturer and officially introduced two 7-10 ton high-efficiency and energy-saving steam boilers. This cooperation not only marks an important step for our company in improving production capacity and optimizing energy structure, but also demonstrates the company's determination and action to actively respond to the national call for energy conservation and emission reduction and commit to green transformation.

These two steam boilers have become our company's first choice for this purchase with their high efficiency, environmental protection and stability. They use advanced combustion technology and intelligent control systems, which can effectively improve thermal energy conversion efficiency, reduce fuel consumption, and reduce pollutant emissions, which fully meets the current national high requirements for industrial equipment energy efficiency and environmental protection standards.

According to the company's project leader, with the continuous expansion of business scale, the original steam supply system has been unable to meet the growing production needs. After multiple inspections and evaluations, the company finally decided to introduce these two steam boilers to strengthen the steam supply capacity of the production line and improve overall production efficiency. It is expected that after the new boilers are put into use, they will effectively shorten the product processing cycle, improve product quality, and further consolidate the company's competitive advantage in the industry.

This purchase is not only a direct enhancement of the company's production capacity, but also a concrete practice of the company's implementation of the concept of sustainable development. The company's senior management said that in the future, it will continue to increase investment in energy conservation and emission reduction and green manufacturing, promote technological innovation and industrial upgrading, and strive to achieve a win-win situation of economic benefits and environmental protection while ensuring efficient production.
The successful signing of this contract is another important milestone based on long-term cooperation, trust and common development vision between the two parties. Our company will work closely with boiler manufacturers to ensure that the new equipment is smoothly installed, debugged and put into operation as soon as possible, and jointly open a new chapter of capacity upgrading and green development.

The purchase of two 7-10 ton steam boilers is not only a precise response to the company's current production needs, but also a forward-looking layout for future development. We expect that this move will inject strong momentum into the company's long-term development and set a new benchmark for the industry's green transformation.

2025-01-16

NEW

Auxiliary 2-ton water tank successfully delivered to create high-quality water storage solutions

Recently, our company successfully customized and delivered a 2-ton water tank for an auxiliary machine for a customer. This delivery not only marks another successful practice of our company in the field of water tank manufacturing, but also demonstrates our company's outstanding strength in equipment manufacturing and technical services.
The 2-ton water tank delivered this time is customized by the company according to the actual needs of customers. During the production process, we strictly manufacture in accordance with relevant standards and specifications to ensure the quality and performance of the water tank. At the same time, we also carried out comprehensive inspections and tests on the water tank to ensure that it can operate stably and reliably in actual applications.

The 2-ton water tank is made of high-quality stainless steel, which has the advantages of corrosion resistance, high pressure resistance and long service life. At the same time, the design of the water tank also fully considers the actual needs and use environment of customers, and has the characteristics of compact structure, easy installation and easy maintenance. In addition, we also provide customers with comprehensive technical support and after-sales service to ensure that customers can get timely and effective help and support during use.
The successful delivery of the 2-ton water tank this time is not only a reflection of our company's technical strength and manufacturing capabilities, but also the result of our active response to customer needs and continuous improvement of service quality. In the future, we will continue to uphold the "customer-centric" concept, continuously improve our technical level and manufacturing capabilities, and provide customers with better products and services.

At the same time, we also look forward to establishing cooperative relationships with more customers to jointly promote the development and innovation of the water tank manufacturing industry. I believe that with our joint efforts, the future water tank manufacturing field will usher in a broader development prospect and a better tomorrow.

2025-01-08

NEW

Boiler accessories knowledge information

Boiler accessories are an indispensable part of the boiler system. They work together to ensure the safe and efficient operation of the boiler. Here are some key knowledge information about boiler accessories:

Safety valve:

Function: The safety valve is an important safety device of the boiler. It is used to automatically release steam or hot water when the internal pressure of the boiler exceeds the set value to prevent the boiler from exploding due to overpressure.
Type: According to the working principle, the safety valve can be divided into spring type, lever type and heavy hammer type.
Importance: The reliability and accuracy of the safety valve are crucial to the safe operation of the boiler.

Water level gauge:

Function: The water level gauge is used to display the height of the water level in the boiler, helping the operator to monitor the water level status of the boiler and ensure that the boiler operates within the normal water level range.
Type: Common types include water glass water level gauge, magnetic flap water level gauge and electrode water level gauge.
Importance: Too low water level may cause the boiler to dry burn, while too high water level may cause steam and water to boil together, affecting the thermal efficiency and safety of the boiler.

Pressure gauge:

Function: The pressure gauge is used to measure the pressure inside the boiler to help the operator understand the working pressure status of the boiler.
Type: spring tube pressure gauge, diaphragm pressure gauge and bellows pressure gauge, etc.
Importance: The accuracy and reliability of the pressure gauge are crucial to the safe operation of the boiler, because it is directly related to the working pressure and load capacity of the boiler.

Drain valve:

Function: The drain valve is used to regularly discharge sewage and sediment at the bottom of the boiler to keep the water quality inside the boiler clean.
Type: According to the structure and working principle, the drain valve can be divided into stop valve, gate valve and ball valve, etc.
Importance: Regular drainage is of great significance to prevent boiler scaling, corrosion and pipe burst and other faults.

Feedwater pump:

Function: The feedwater pump is used to send treated water into the boiler to replenish the water consumed by the boiler during operation.
Type: According to the working principle and structure, the feedwater pump can be divided into centrifugal pump, axial flow pump and mixed flow pump, etc.
Importance: The reliability and stability of the feedwater pump are crucial to the continuous operation of the boiler.

Burner:

Function: The burner is one of the core components of the boiler, which is used to mix fuel and air and send them into the boiler for combustion to generate heat energy.
Type: According to the fuel type, the burner can be divided into oil burner, gas burner and coal burner, etc.
Importance: The performance and efficiency of the burner directly affect the thermal efficiency and emission performance of the boiler.

Pipes and valves:

Function: Pipes and valves are used to connect the various components of the boiler to achieve the transportation and distribution of steam, water and fuel.
Type: Pipes include seamless steel pipes, welded steel pipes and cast iron pipes, etc.; valves include stop valves, gate valves, check valves and regulating valves, etc.
Importance: The reliability and sealing of pipes and valves are of great significance to the safe operation and energy efficiency improvement of boilers.
Understanding the functions, types and importance of boiler accessories will help to better maintain and operate the boiler and ensure the safe and efficient operation of the boiler. At the same time, when selecting and purchasing boiler accessories, attention should also be paid to their quality and performance to meet the actual needs of the boiler.

2025-01-22

About the advantages and disadvantages of two 7-10 ton steam boilers

Advantages

High efficiency and energy saving:
Steam boilers have high thermal efficiency and can make full use of fuel thermal energy to achieve high efficiency and energy saving. For 7-10 ton steam boilers, their scale is moderate, which can not only meet the large-scale steam demand, but also maintain high thermal efficiency.
Stable and reliable:
Adopting advanced control technology, steam boilers can automatically control parameters such as water level, temperature, and pressure to keep them stable during operation. This is crucial to ensure the continuity and stability of the production process.
Strong adaptability:
Steam boilers can adapt to different workloads and perform pressure increase and decrease operations in a short time, with strong adaptability. This is especially suitable for occasions where steam demand needs to be adjusted frequently.
Environmentally friendly and clean:
Especially when using clean energy such as natural gas as fuel, steam boilers have less emission pollution, which meets the current environmental protection requirements. This is of great significance for reducing environmental pollution and protecting the ecological environment.
Wide application:
Steam boilers are widely used in various fields, such as textiles, printing and dyeing, chemicals, pharmaceuticals, food, etc. 7-10 ton steam boilers are of moderate size and suitable for a variety of industrial production scenarios.

Disadvantages

Safety risks:
Due to the high pressure of steam boilers, safety accidents such as explosions may occur once improper operation or problems with the equipment itself occur. Therefore, it is very important to ensure the safety of steam boilers, and regular safety inspections and maintenance are required.
High energy consumption:
Although steam boilers have high thermal efficiency, their energy consumption is relatively high due to their large scale. A large amount of fuel is required to maintain their normal operation, which increases the operating cost.
Complex maintenance:
Steam boiler equipment is complex and difficult to maintain. Professional technicians are required to perform regular maintenance and maintenance to ensure its normal operation and extend its service life. This increases maintenance costs and time costs.
High requirements for water quality:
Steam boilers have certain requirements for water quality, and treated water is required to avoid problems such as scaling and corrosion. This increases the cost and complexity of water treatment.
In summary, two 7-10 ton steam boilers have the advantages of high efficiency and energy saving, stability and reliability, strong adaptability, environmental protection and cleanliness, and wide application, but they also have disadvantages such as safety risks, high energy consumption, complex maintenance, and high requirements for water quality. When selecting and using it, these factors need to be considered comprehensively to ensure that it can meet production needs and ensure safe operation.

2025-01-16

Steam turbine: the master of heat energy conversion in rotation

Steam turbine, also known as steam turbine engine, is a rotary prime mover that uses steam as power to convert the thermal energy of steam into mechanical work. This equipment is widely used in the field of energy conversion, especially in large thermal power plants and ship power systems.

The working principle of steam turbine is quite exquisite. Steam with a certain pressure and temperature enters the steam turbine, first passes through the nozzle and expands in it, thereby obtaining a very high speed. The high-speed steam then flows through the moving blades on the turbine rotor, and the moving blades are impacted by the steam and rotate, thereby driving the turbine rotor to rotate at a certain speed. When the moving blades are reactionary, the steam continues to expand in the moving blades, and the reaction force generated also makes the moving blades do work. In this process, the thermal energy of the steam is effectively converted into mechanical energy.
The structure of the steam turbine is relatively complex, usually consisting of a rotating part (rotor) and a stationary part (stationary body or stator). The rotating part includes rotating parts such as moving blades, impellers (drums for reactionary steam turbines), main shafts, couplings and fasteners. The stationary part includes the cylinder, steam chamber, nozzle, partition, partition sleeve (the reaction turbine is the stationary blade holding ring), steam seal, bearing, bearing seat, machine base, sliding pin system and related fastening parts.

The development history of steam turbine can be traced back to ancient times, but the real steam turbine technology has gradually developed in modern times. In the 1st century AD, Hero of Alexandria recorded a steam-rotating ball that rotates by steam reaction force, which is considered to be the earliest prototype of the reaction steam turbine. In 1882, C.G.P.de Laval of Sweden made the first 5 horsepower (3.67 kilowatt) single-stage impulse steam turbine, which marked the official birth of steam turbine technology. With the continuous advancement of technology, steam turbines have gradually developed into an indispensable and important equipment in modern industry.

Steam turbines play an important role in many fields. In the field of electricity, steam turbines are one of the main equipment of large thermal power plants. Steam turbines can achieve efficient and stable power output by providing steam to drive power generation through large-scale coal-fired, oil-fired and other boilers. In the field of ships, steam turbines were once the main power source for large merchant ships and warships. Although there has been a trend of being replaced by other power sources in recent years, there is still a certain scope of application in certain specific fields.
Steam turbines have many advantages. For example, the single-unit power is large, reaching more than 70,000 kW, which is suitable for large ships and fast and high-power ships; it works smoothly, with less vibration, noise and wear, and is easy to repair and maintain; it can use cheap and low-quality fuels, and consumes very little lubricating oil. However, steam turbines also have some disadvantages, such as long start-up time, many auxiliary equipment, complex devices, large heat loss, and low thermal efficiency.

With the in-depth practice of the global "dual carbon" goal, the steam turbine industry is also actively exploring low-carbon or even zero-carbon technical paths. The efficiency of steam turbines has been continuously improved by optimizing structural design, improving manufacturing precision and adopting advanced cooling technology. At the same time, the combined use of steam turbines and other energy conversion equipment such as gas turbines has further improved the efficiency and reliability of the entire energy system.

In short, as a rotating master of heat energy conversion, steam turbines play an important role in the field of energy conversion. With the continuous advancement of technology and the continuous expansion of the market, the steam turbine industry will usher in a broader development prospect.

2025-01-08

Green and low-carbon boiler technology: an important force to promote energy transformation and envi

With the severe challenges of global climate change and the increasing awareness of environmental protection, green and low-carbon boiler technology has become the key to promoting energy transformation and achieving sustainable development goals. Boilers, as important energy conversion equipment, are widely used in industries such as electricity, heating, petrochemicals, chemicals, steel and non-ferrous metals. Their energy efficiency and emission levels directly affect energy consumption and environmental pollution. Therefore, the development of green and low-carbon boiler technology is not only a response to the needs of national policies, but also an inevitable choice for enterprises to enhance their competitiveness and achieve sustainable development.

1. Characteristics of green and low-carbon boiler technology

Green and low-carbon boiler technology takes energy conservation and emission reduction as its core goals, and adopts advanced technologies and equipment to achieve efficient utilization and environmental protection during boiler operation. These technologies mainly include high-efficiency heat exchange technology, circulating fluidized bed technology, low-nitrogen combustion technology and intelligent control technology.
High-efficiency heat exchange technology: By optimizing the internal structure of the boiler, improving the heat transfer efficiency, and achieving efficient use of fuel. For example, the use of high-efficiency heat exchangers such as spiral finned tubes or composite tube bundles can significantly improve the heat exchange effect and reduce fuel consumption and carbon emissions.
Circulating fluidized bed technology: Utilizes the buoyancy and gravity of granular materials to achieve full combustion of coal. This technology has the advantages of high combustion efficiency, low smoke and nitrogen oxide emissions, and is one of the important technologies for green, environmentally friendly and energy-saving boilers.
Low nitrogen combustion technology: Reduces the generation of nitrogen oxides by adjusting the oxygen and fuel supply ratio during the combustion process. Energy-saving boilers using this technology can not only improve combustion efficiency, but also significantly reduce nitrogen oxide emissions, achieving the goal of green, environmentally friendly and energy-saving.
Intelligent control technology: Automatically adjust parameters such as fuel supply, air volume and exhaust temperature according to actual heat load requirements to achieve efficient operation of the boiler and energy conservation. This technology helps to improve the automation and intelligence level of the boiler and reduce operating costs.

2. Application examples of green and low-carbon boiler technology

Built-in waste heat boiler in the main flue of the sintering machine in the steel plant: This technology arranges the waste heat boiler heat exchange surface in the main flue of the sintering machine to recover the high-temperature waste heat generated during the sintering process and generate superheated steam for production or power generation. This technology not only reduces the exhaust temperature of the main flue, achieves the purpose of energy saving and consumption reduction, but also improves energy utilization efficiency. For example, the built-in waste heat boiler project of the main flue of the sintering machine of Liuzhou Iron and Steel Company saves about 6,160 tons of standard coal annually, with good economic and environmental benefits.
Condensing waste heat recovery boiler: The exhaust temperature of traditional boilers is high, and the water vapor in the flue gas is still in an overheated state, and the latent heat of vaporization is not fully utilized. The condensing waste heat recovery boiler improves the thermal efficiency by lowering the exhaust temperature and fully recovering the sensible heat in the flue gas and the latent heat of condensation of water vapor. At the same time, condensed water can also be recycled, further saving water resources.

3. Development trend of green and low-carbon boiler technology

Diversified energy utilization: With the adjustment of energy structure and the development of new energy, green and low-carbon boiler technology will pay more attention to the utilization of diversified energy. For example, in areas rich in solar energy resources, thermal storage boilers coupled with solar energy can be developed; in areas rich in industrial waste heat, waste heat boilers can be used preferentially.
Intelligence and automation: With the rapid development of information and intelligent technology, green and low-carbon boiler technology will pay more attention to the improvement of intelligence and automation levels. By installing distributed control systems and monitoring information service platforms, real-time monitoring and optimization adjustment of boiler operation data can be realized to improve the operating efficiency and safety of boilers.
Standardization and normalization: In order to promote the widespread application and standardized development of green and low-carbon boiler technology, the country will formulate and improve relevant standards and specifications. This will help improve the design and manufacturing level, operation and management level, and energy conservation and environmental protection level of boilers, and promote the transformation and upgrading and high-quality development of the boiler industry.
In summary, green and low-carbon boiler technology is an important force in promoting energy transformation and environmental friendliness. By adopting advanced technology and equipment, optimizing boiler design and management, and strengthening policy support and supervision, the energy efficiency and environmental protection level of boilers can be continuously improved, making positive contributions to achieving sustainable development goals.

2024-12-30

Composite smoke pipe, welded pipe and conjugate pipe: Overview of characteristics and applications

1. Composite smoke pipe

Composite smoke pipe, also known as fireproof composite smoke exhaust duct, is mainly composed of two layers of metal thin plates inside and outside and a middle insulation material layer.

Material:
Inner thin plate: usually galvanized plate or stainless steel plate, these materials have excellent corrosion resistance and high temperature resistance.
Outer thin plate: mostly aluminum-zinc-magnesium alloy plate or color steel plate, these materials have good corrosion resistance and aesthetics.
Intermediate insulation material: can be glass wool, aluminum silicate plate or rock wool, etc., these materials have excellent thermal insulation and fireproof properties.
Features:
Good fireproof performance: The fireproof grade of the composite smoke pipe generally reaches A2 level, and it can withstand high-temperature smoke.
Low thermal conductivity: The presence of the middle insulation material makes the composite smoke pipe have a lower thermal conductivity, avoiding the problem of excessive indoor and outdoor temperature gradient.
Good corrosion resistance: The material selection of the inner and outer two layers of metal thin plates makes the composite smoke pipe have good corrosion resistance.
Various connection methods: flange connection, bayonet connection, metal hose connection, etc. can be used for connection, which has greater flexibility.
Wide range of applications: suitable for smoke exhaust, ventilation and air supply systems.

2. Welded pipe

Welded pipe is a steel pipe made by welding steel plates or strips after curling and forming.

Classification:
According to the production method: it can be divided into arc welded pipes, resistance welded pipes, (high frequency, low frequency) gas welded pipes, furnace welded pipes, etc. Smaller diameter welded pipes use straight seam welding, while large diameter welded pipes mostly use spiral welding.
According to the shape of the steel pipe: it can be divided into round welded pipes and special-shaped (square, rectangular, etc.) welded pipes.
According to the material and use: it can be divided into welded steel pipes for fluid transportation in mines, galvanized welded steel pipes for low-pressure fluid transportation, and electric welded steel pipes for belt conveyor rollers.
Features:
Strength: Although the strength of welded steel pipes is lower than that of seamless steel pipes, they are still widely used.
Delivery length: Generally, welded pipes are used to transport low-pressure fluids. The delivery length is usually 4~10m, and fixed length (or multiple length) is often required for delivery.
Wall thickness: According to the specified wall thickness, welded pipes are divided into ordinary steel pipes and thickened steel pipes. Steel pipes are divided into threaded and non-threaded types according to the form of pipe ends.
Application range:
Widely used in tap water projects, petrochemical industry, chemical industry, power industry, agricultural irrigation, urban construction and other fields.
According to function, it can be divided into liquid transportation (water supply, drainage), gas transportation (gas, steam, liquefied petroleum gas), and structural use (pile pipes, bridges, docks, roads, and building structure pipes).

3. Conjugate pipe (taking HDPE conjugate pipe as an example)

HDPE (High Density Polyethylene) is a high-density polyethylene with excellent chemical corrosion resistance, high strength and stiffness, good wear resistance and low water absorption. HDPE conjugate pipe is a pipe made of HDPE material.

Features:
Chemical corrosion resistance: It can resist the corrosion of various acids, alkalis, salt solutions and various chemical substances, and can operate stably in various harsh environments.
High strength and rigidity: It can withstand greater pressure and heavy loads, and is not easy to deform or break.
Abrasion resistance: It can resist the impact and wear of particles, reducing the frequency of pipeline maintenance and replacement.
Low water absorption: It is not easy to be affected by moisture, and can still maintain good performance in a humid environment.
Good welding performance: Pipeline connection can be carried out by hot melt connection and other methods, with high connection strength, ensuring the sealing and reliability of the pipeline system.
Application range:
Commonly used in water supply, drainage, natural gas transportation and industrial fluid transportation.
It is also widely used in underground drainage systems, because HDPE conjugate pipes have low water absorption and good chemical corrosion resistance, which are suitable for use in humid underground environments that are easily corroded by chemical substances.
In short, composite smoke pipes, welded pipes and conjugate pipes have their own characteristics and are widely used in different fields. Which pipe material to choose depends on the specific application scenario and needs.

2024-12-23

A practical guide to the use and maintenance of 50-ton steam boilers

About the use of 50-ton steam boilers, the following is a detailed introduction from the aspects of pre-operation preparation, startup steps, operation monitoring, shutdown operation and daily maintenance:

1. Pre-operation preparation

Check the appearance of the boiler: Make sure the appearance of the boiler is intact, without water leakage, air leakage, etc.
Check the fuel supply: Ensure that the supply of fuels such as liquefied gas and natural gas is sufficient and without leakage.
Cleaning work: Clean the flue and water pipes of the boiler to ensure unobstructed; clean the ash and residue in the furnace.
Check the valve: Make sure that all valves are closed well, especially the safety valve, pressure gauge, water level gauge and other safety devices should be in normal working condition.
Check the steam system: Check whether the various instruments and equipment of the steam system are operating normally.
Check the power supply, voltage, and water source: Ensure that the power supply and voltage are stable and the water supply is normal.

2. Startup steps

Add water: Open the water supply valve and inject water into the steam boiler. At the same time, observe the water level gauge to ensure that the water level returns to the normal water level line. Note that the water quality should be clean and avoid using water with too high hardness.
Start the induced draft fan: introduce air into the furnace.
Ignition and combustion: put in fuel and ignite the burner. A series of checks need to be carried out before ignition, such as opening the fuel system pressure gauge valve and the instrument air system, to ensure that all indicators are normal.
Warm up the pipe and increase the pressure: after starting the steam boiler, first warm up the pipe, then increase the pressure, and then ignite. This process needs to be carried out in sequence and cannot be reversed.

3. Operation monitoring

Real-time monitoring: real-time monitoring of parameters such as steam pressure, water level, and gas concentration, and adjust according to actual conditions.
Drainage: Regularly drain sewage to prevent pipeline blockage. When draining sewage, pay attention to the pressure discharge between 0.1MPa and 0.15MPa.
Keep clean: regularly remove ash and coke in the furnace and smoke pipe of the steam boiler to keep the combustion unobstructed.
Control fuel supply: strictly control the supply of fuel to avoid excessive or insufficient fuel and maintain stable combustion.

4. Shutdown operation

Reduce steam supply: gradually reduce the steam supply and wait for the pressure to drop to a safe range.
Close the valve: Close the main steam valve and water supply valve to stop the flow of steam and water.
Stop combustion: Turn off the burner and stop the supply of fuel.
Turn off the induced draft fan: Stop the entry of air.
Wait for cooling: Wait for the steam boiler to cool down before cleaning and repairing.

5. Daily maintenance

Regular inspection: The boiler and its safety accessories (such as safety valves and pressure gauges) need to be inspected regularly, and equipment that has not been inspected regularly shall not be used.
Safety accessory inspection: The safety valve needs to be calibrated regularly, and the pull rod should be pulled at least once a month to check its flexibility.
Water quality monitoring: Regularly monitor and test the water quality of the boiler to ensure that the water quality meets the requirements. Water treatment and water replenishment operations are carried out when necessary.
Professional training: Operators must be trained and obtain the "Special Equipment Operator Certificate" to ensure that they can operate proficiently and respond to emergencies.
In summary, the use of a 50-ton steam boiler involves many aspects and links, and operators need to have professional knowledge and operating skills. In actual operation, the operating procedures and safety systems should be strictly followed to ensure the safe and efficient operation of the boiler. At the same time, it is also necessary to strengthen daily maintenance and maintenance work to extend the service life of the boiler and improve economic benefits.

2024-12-18

Full analysis of energy-saving design knowledge of industrial boiler systems

As important energy conversion equipment, industrial boilers are widely used in chemical, textile, printing and dyeing, papermaking, food and other industrial sectors. However, their energy consumption is high, mainly in terms of fuel consumption, steam consumption and thermal system losses. With the rise in energy prices and the improvement of environmental protection requirements, the energy-saving design of industrial boilers has become one of the key measures for enterprises to reduce costs and improve competitiveness. The following is a comprehensive analysis of the energy-saving design knowledge of industrial boiler systems.

1. Energy-saving policies and standards

The state has issued a series of industrial boiler energy-saving policies and standards, such as the "Energy Conservation Law of the People's Republic of China" and the "Industrial Boiler Energy Efficiency Limit Values ​​and Energy Efficiency Grades", requiring enterprises to take effective energy-saving measures to improve the energy efficiency of industrial boilers and promote energy conservation and rational use.

2. Fuel selection and optimization

Select high-efficiency fuels: Select fuels with high calorific value and low sulfur content to improve combustion efficiency.

Fuel processing and transportation optimization: Pre-treat the fuel by crushing, screening, drying, etc. to improve the combustion performance of the fuel.

Fuel ratio optimization: According to the boiler load and fuel characteristics, reasonably adjust the fuel ratio to reduce the combustion cost.

3. Combustion system optimization

Select high-efficiency burners: improve combustion speed and combustion efficiency.
Burner optimization adjustment: adjust the relative position of the burner and the furnace, improve the aerodynamic field, and improve combustion efficiency.
Aerodynamic field optimization: adopt advanced combustion control systems to achieve automatic adjustment and control of the combustion process.

4. Waste heat recovery and utilization

Install waste heat recovery equipment: such as waste heat boilers, heat exchangers, etc., to convert waste heat into useful heat energy for heating, power generation, production processes, etc., to improve energy utilization efficiency.
Waste heat recovery system optimization design: reduce system resistance and improve waste heat recovery efficiency.

5. Heat energy transmission and distribution optimization

Adopt advanced heat energy transmission and distribution technology to reduce energy loss and improve energy utilization efficiency. For example, optimize the thermal system, improve thermal energy utilization rate, and reduce heat loss.

6. Equipment energy-saving transformation

Combustion system transformation: adopt advanced control systems to achieve boiler automation and reduce manual operation errors.
Thermal system transformation: optimize the thermal system and improve thermal energy utilization rate.
Energy-saving transformation of boiler equipment: Rationally design the insulation layer, use insulation materials with low thermal conductivity, high temperature resistance and corrosion resistance to reduce heat loss.

7. Energy-saving technology for operation and management

Remote monitoring: Use Internet technology to achieve remote monitoring and fault diagnosis to reduce maintenance costs.
Automation control: Use advanced automation control technology to achieve automatic adjustment of boiler combustion, water supply, slag discharge and other systems to improve operation efficiency.
Intelligent monitoring: By installing sensors and data acquisition systems, real-time monitoring of boiler operating parameters is provided to provide data support for optimized operation.

8. Energy-saving case analysis

Take a steel company as an example. The company effectively improves energy utilization efficiency and reduces energy consumption and costs by recycling the waste heat generated by industrial boilers and using the waste heat for power generation or heating. At the same time, by strengthening energy measurement and statistics, timely discovering and solving energy waste problems, and further improving energy utilization efficiency.

9. Development trend of energy-saving technology

Policy support: The government has introduced a series of energy-saving and emission reduction policies to encourage enterprises to carry out energy-saving transformation and technological innovation.
Market demand: With the improvement of environmental awareness, the market demand for energy-saving products continues to increase.
Technological innovation: Enterprises need to continuously carry out technological innovation and research and development to improve the competitiveness and market share of their products.
Capital investment: Energy-saving transformation requires a large amount of capital investment. Enterprises need to rationally plan the use of funds to ensure the smooth implementation of the project.
In summary, the energy-saving design of industrial boiler systems involves many aspects, including policies and standards, fuel selection and optimization, combustion system optimization, waste heat recovery and utilization, heat transmission and distribution optimization, equipment energy-saving transformation, and operation and management energy-saving technology. Enterprises should formulate detailed energy-saving transformation plans based on their actual conditions, clarify transformation goals, time arrangements and budgets, etc., to improve the energy efficiency level of industrial boilers, reduce operating costs, and achieve sustainable development.

2024-12-13

Application and function analysis of boilers in lighthouse factories

As an energy conversion device, boilers have a wide range of applications in industry, but in lighthouse factories, their use is limited by specific environments and needs. The following is a detailed analysis of the possible applications and functions of boilers in lighthouse factories:

1. Overview of the Lighthouse Factory

Lighthouse factories usually refer to factories that have reached a high level of industrial automation, intelligence and digitalization. These factories have achieved significant improvements in production efficiency and significant reductions in costs through the use of advanced technology and innovative management methods. Lighthouse factories are often located in specific geographical locations, such as at sea or other special terrains, which makes the selection and use of their equipment need to take into account the particularities of the environment.

2. Potential uses of boilers in lighthouse factories

Electricity supply:
Although coal-fired boilers are less suitable in lighthouse plants, other types of boilers, such as oil or natural gas boilers, can still be used to generate electricity. These boilers release thermal energy by burning fuel, heating water into high-temperature and high-pressure steam, which then drives a steam turbine to generate electricity.
Heating and Cooling:
In lighthouse factories, boilers can be used for heating systems, especially during the cold season. The high-temperature hot water or steam generated by the boiler can be used to deliver heat energy to the building to achieve heating. At the same time, in some cases, the boiler can also be used as a condenser for the refrigeration system, discharging heat to the environment.
Industrial wastewater treatment:
The steam generated by the boiler can be used to drive wastewater treatment equipment, such as aerators, mixers, etc., to improve the efficiency and quality of wastewater treatment. This is an important environmental measure for the lighthouse factory.
Auxiliary production process:
In some lighthouse factories, boilers may be used in auxiliary production processes such as metal processing, ceramic production, etc. These processes require high-temperature steam or hot water to heat or support process equipment.

3. Limitations of boilers in lighthouse factories

Environmental pollution:
Coal-fired boilers easily produce large amounts of pollutants and harmful substances such as carbon dioxide, which pollute and impact the environment of the lighthouse factory. Therefore, when using boilers in lighthouse factories, you need to choose fuel types with better environmental performance, such as natural gas or oil.
Installation and maintenance:
Lighthouse factories are usually located at sea or other special terrain, which makes the installation and maintenance of boilers relatively difficult. Therefore, when choosing a boiler, you need to consider its ease of installation and maintenance.
Energy efficiency:
Lighthouse factories often have high requirements for energy efficiency. When selecting a boiler, you need to pay attention to indicators such as its energy efficiency ratio and thermal efficiency to ensure that you can reduce energy consumption and costs while meeting production needs.

4. Conclusion

In summary, boilers have a variety of potential uses in lighthouse factories, including power supply, heating and cooling, industrial wastewater treatment and auxiliary production processes. However, due to the special environment and demand constraints of the lighthouse factory, factors such as environmental pollution, installation and maintenance, and energy efficiency need to be considered when selecting and using boilers. Therefore, the lighthouse factory should choose the appropriate boiler type and configuration plan based on its actual situation and needs.

2024-12-09

Boilers are essential for keeping homes and businesses warm and comfortable, but when they start shutting off unexpectedly, it can be frustrating and confusing. Understanding the cause of frequent shutoffs and knowing how to troubleshoot them can save time and money. This article explores common problems that cause boilers to shut off and provides practical solutions to fix them.

Troubleshooting Guide: Why Your Boiler Keeps Shutting Off

The development of social science and technology and technical means has promoted the rapid development of the breeding industry. People obtain meat, eggs, milk, wool, cashmere, hides, silk and medicinal materials from poultry such as chickens, ducks and geese through artificial breeding. For many farms, maintaining a constant temperature living environment for poultry is a top priority.
 
How to choose the type of hot water boiler for heat preservation in farms, Fangkuai Boiler can give you the most sincere guidance and advice.
 
Taking a shrimp farm as an example, we will focus on how users in the aquaculture industry should choose suitable hot water boilers.
 
Generally speaking, shrimp farming requires "cold water", but this "cold water" refers to the natural water temperature in a normal environment, that is, a temperature between 10-20 °C. However, in winter, it is necessary to start the hot water boiler equipment to maintain the temperature of the shrimp pond and ensure that the shrimp can survive normally.
 
In order to meet the needs of the livestock for the environment and diet, a device that can output heat in a lasting and stable manner is required. We can see that in many large farms, one or several steam or hot water boilers will be equipped for the livestock of the farm.
 
The shrimp farm that cooperated with Fangkuai Boiler this time needs to use a boiler to maintain the constant temperature of the shrimp pond. According to the knowledge of Fangkuai boiler sales consultant, the shrimp farm has a total pool volume of 20 tons. The boiler is mainly used in winter, and the water at subzero temperature needs to be heated to about 10°C. After calculation, the technicians of Fangkuai Boiler concluded that a half-ton atmospheric pressure hot water boiler can meet their needs. For this reason, we provided a boiler with an output of 0.35MW (that is, a half-ton capacity). Atmospheric pressure vertical gas hot water boiler (CLSH0.35-95/70-Q). The adjusted hot water boiler can maintain a temperature difference of 14°C between the inlet and outlet water and maintain a constant temperature in the shrimp farm's pool. Combined with the actual situation of the user's project site, the natural gas interface has not yet been connected to the local area. We have customized a plan for using liquefied petroleum gas. The fuel is transported through canned transportation. There is no need to specially prepare a fuel storage site, and it is very clean and convenient to use.
 

Guidance Scheme for Selection of Hot Water Boilers for Thermal Insulation of Farms

According to the structural design, the use of atmospheric hot water boilers should be of no risk. This is mainly due to the fact that the top of the atmospheric hot water boiler is open to the atmosphere, and the internal pressure is always the same as the outside. Many residential and breeding centers choose to use this type of boiler.

Although the safety of atmospheric pressure hot water boilers is very high, this does not mean that the furnace personnel can be negligent. A relatively old steam boiler located in a fish farm in Wangtan Village, Rudong Town, Rudong County, exploded due to improper operation of the boiler operator.

When using a normal pressure hot water boiler, pay attention to the regular observation of the water level to avoid low water level and dry burning. Otherwise, there will be certain dangers, and the service life of the boiler will be seriously reduced. Boiler operators should pay attention to the following matters:
       1. Strictly implement various rules and regulations, earnestly study the professional knowledge of boilers, continuously improve the level, and ensure the safe and economic operation of boilers.
       2. After the normal pressure hot water boiler is put into use, the unit and individual may not change the boiler structure, valve and pipeline system without authorization.
       3. Inspect and inspect various equipments according to regulations before taking over, including: water level of water tank (hot water tank, expansion water tank), energy consumption (boiler gas meter), thermometer (hot water tank temperature, boiler heat medium water temperature), etc. Check the operation records, check the equipment, and learn more about the boiler operation when you transfer the shift.
       4. The succession personnel will go to the boiler room in advance to prepare for the work according to the regulations, shifts and prescribed time, and understand the boiler operation.
       5. The shifter should prepare in advance, carry out serious and comprehensive inspections and investigations, and keep the boiler running normally.
       6. The shifting staff should introduce the relevant problems of equipment operation, water quality and boiler discharge to the successor. If the handover procedure is not completed, the handover personnel must not leave the job. 7. Keep the boiler body clean when the boiler is running, no dirt, no leakage, no rust and corrosion, and fill in the equipment maintenance record carefully and in detail.
       8. The boiler room is one of the key departments of the boiler unit. Except for the boiler room staff, relevant leaders, and safety, security, and department management personnel, other personnel are not allowed to enter without permission.
       9. It is forbidden to store inflammable, explosive and other miscellaneous items in the boiler room. It is necessary to install oil drums and oil pots with a small amount of lubricating oil and cleaning oil. Store them at the designated place and pay attention to check whether there is explosives in the burning.
       10. The boiler room should be equipped with fire-fighting equipment, carefully managed, do not move or use it for other purposes.
       11. The floor, walls, doors and windows of the boiler room are always kept clean and hygienic.
       12. The supervisors should check the operation records and environmental sanitation regularly and irregularly, find problems and solve them in time.
       13. Go to work on time according to the prescribed time, do a good job of shifting records, and do not leave the job casually.
       14. It is strictly forbidden to drink alcohol, sleep, gamble, and fight in the boiler room.
       15. After equipment failures and accidents are reported in time (timely reported to the person in charge at night), the written accident report is written in a realistic manner. After the investigation is clear, after the responsibility is clarified, the accidental loss is caused to the dereliction of duty, and the responsibility is handled.

How to make the normal pressure hot water boiler operate safely?

There are three reasons for the explosion of a gas boiler: gas (fuel), air and heat. Once the three reach a certain level, it is not far from the explosion of the boiler.

The key to preventing the explosion of gas boilers is to prevent the three from reaching certain limits at the same time. Among them, air is ubiquitous, it is very difficult to remove this condition, so the focus of explosion-proof is concentrated on gas and heat sources. Therefore, almost all gas explosion-proof technologies at this stage focus on how to treat gas and heat sources.

A large number of accidents indicate that the explosion of the gas boiler boiler or flue site is caused by the accumulation of gas and air in the furnace or flue, and the fire or high-temperature heat source. The combustible mixture is obviously mixed with air from the air. Forming. Therefore, the core of preventing gas boiler explosion is to prevent the boiler from entering the furnace when it is not running (no flame in the furnace); and it should be noted that the boiler must be "fire and other gas" when it starts, that is, the gas is first supplied and then ignited to form a heat source.

To this end, "Steam Boiler Safety Technical Supervision Regulations" and "Hot Water Boiler Safety Technical Supervision Regulations" clearly stipulate that: gas (including fuel, pulverized coal) boilers must be equipped with reliable ignition program control and flameout protection devices; Explosion-proof doors should also be installed in inflammable and explosive parts such as furnaces and flue ducts. The first half of the regulation is actually based on the mechanism of the explosion to prevent the formation of a mixture of gas and air, and to ensure the realization of "fire and other gas"; the latter part is used as a remedy, once the furnace or flue explosion, through the explosion-proof door Reduce the damage caused by the explosion.

How to prevent gas boiler explosion?

Pickling is the main method for removing a large amount of oxidizing substances and corrosion products inside a gas boiler, and also has the effect of eliminating scale. The pickling process is usually carried out after 1-3 weeks of boiler operation. FANGKUAI Boiler summarizes the steps of boiler pickling for your reference and understanding.

First, cleaning tools
       Boiler energy saver, steam drum, water wall, hydrochloric acid, ammonium bifluoride.

Second, the cleaning method
       1. First, at the beginning of the pickling work, the boiler's economizer, steam drum and water wall are filled with demineralized water.
       2. The boiler is ignited. When the temperature of the boiler rises to 70-80 ° C, the boiler is turned off, and then the pickling operation can be performed. Before the pickling operation, the superheater should also be recharged with demineralized water until the water overflows into the steam drum to prevent acid or acid vapor from being introduced into the superheater.
       3. When the acid is charged into the boiler, the boiler should not be ignited under any circumstances. The steam drum and other venting holes should be opened to remove the hydrogen generated by the reaction of acid and iron. Before making sure that the hydrogen has dissipated, avoid open flames or use electrical equipment that generates sparks to avoid the risk of hydrogen explosion.
       4. Finally, after the acid filling is completed, let the boiler and economizer soak for about 6 hours in the solution, then drain the acid and rinse the superheater with demineralized water. The acid is discharged. After the acid is drained, the boiler feed water pump is operated, and the water of one economizer is filled into the boiler to prevent the water supply shutoff valve from leaking.

Third, matters needing attention
       The gas boiler can be pickled with 5% hydrochloric acid with 0.25% ammonium difluoride inhibitor added. The acid solution is injected into the boiler through the pickling joint on the steam drum down pipe, and the acid filling of the economizer is carried out through the recirculation pipe. The filling of the acid solution should be carried out until the liquid level in the steam drum temporary water level gauge rises significantly until the liquid level rises above the cyclone separator, but it should be noted that the acid liquid cannot enter the superheater, otherwise it will cause serious damage.

How to clean the gas boiler?